Multifunctional exhaust gas purifying filter, and exhaust gas purifying apparatus using the same

Patent metadata

Field	Value
Publication number	US-9587541-B2
Application number	US-201114000809-A
Country	US
Kind code	B2
Filing date	Dec 6, 2011
Priority date	Feb 21, 2011
Publication date	Mar 7, 2017
Grant date	Mar 7, 2017

Abstract

The present invention relates to a configuration method of a multifunctional particulate filter (MFPF), capable of reducing the content of particulate material (PM), carbon monoxide (CO) and hydrocarbons (HC), and increasing the content of nitrogen dioxide (NO 2 ). The MFPF may coat zeolite and an oxidation catalyst on both exhaust gas intake/discharge sides simultaneously, so as to minimize the slippage of HC and generate high-concentration NO 2 .

First claim

The invention claimed is:

1. An exhaust gas purifying apparatus, comprising:
a multifunctional exhaust gas purifying filter installed at a rear end of an engine; and
a selective catalytic reduction (SCR) catalyst disposed downstream of the multifunctional exhaust gas purifying filter,
wherein the multifunctional exhaust gas purifying filter comprises:
a housing including a plurality of channels which extend in a longitudinal direction of the housing and have cross-sections of grid shape formed by air-penetrable walls; and
a gas inlet passage and a gas outlet passage defined by plugs fixed to either an upstream end portion or downstream end portion of each of the channels in a gas flow direction around the air-penetrable walls,
wherein the gas inlet passage is surrounded by the gas outlet passage, and
wherein inner surfaces of the gas inlet passage and the gas outlet passage are primarily coated with zeolite, and openings of macropores present in a filter wall are filled with the zeolite to form an adsorption layer in a predetermined thickness, and the adsorption layer secondarily coated with an oxidation catalyst to reduce the openings of macropores.

2. The exhaust gas purifying apparatus of claim 1 , wherein the oxidation catalyst includes any one selected from platinum and palladium.

3. The exhaust gas purifying apparatus of claim 1 , wherein a diesel oxidation catalyst (DOC) is disposed between the engine and the multifunctional exhaust gas purifying filter.

4. The exhaust gas purifying apparatus of claim 1 , wherein an aqueous solution of urea as a reducing agent is injected downstream of the multifunctional exhaust gas purifying filter.

5. The exhaust gas purifying apparatus of claim 1 , wherein the SCR catalyst is a zeolite catalyst in which a transition metal is ion-exchanged.

6. The exhaust gas purifying apparatus of claim 3 , wherein the DOC is coated with an oxidation catalyst mixed with zeolite.

7. The exhaust gas purifying apparatus of claim 3 , wherein the DOC is primarily coated with zeolite and the surface of zeolite is secondarily coated with an oxidation catalyst.

Assignees

• Park Jong-Soo
• Lee Young-Jae
• Hwang Kyung-Ran
• Ryi Shin-Kun
• Kim Dong-Kook
• Kim Tae-Hwan
• Lee Chun-Boo
• Yoo Kyung-Sun
• Korea Energy Research Inst

Inventors

• Park Jong-Soo
• Lee Young-Jae
• Hwang Kyung-Ran
• Ryi Shin-Kun
• Kim Dong-Kook
• Kim Tae-Hwan
• Lee Chun-Boo
• Yoo Kyung-Sun

Classifications

• B01D53/9477

  with catalysts positioned on separate bricks, e.g. exhaust systems · CPC title

• B01D53/9418

  for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas · CPC title

• F01N3/0835

  Hydrocarbons · CPC title

• B01D2257/702

  Hydrocarbons · CPC title

• B01D2255/50

  Zeolites · CPC title