Permanent magnet rotating machine

Patent metadata

Field	Value
Publication number	US-9583999-B2
Application number	US-201113575455-A
Country	US
Kind code	B2
Filing date	Feb 4, 2011
Priority date	Feb 5, 2010
Publication date	Feb 28, 2017
Grant date	Feb 28, 2017

Abstract

Provided is a technology for enhancing the reliability of a permanent magnet rotating machine against thermal degradation of a permanent magnet. Specifically, provided is a permanent magnet rotating machine comprising a housing which houses a rotation shaft, a rotor connected to the rotation shaft and configured to rotate together with the rotation shaft, a stator, and permanent magnets fastened to the rotor or the stator; an air intake port provided at one end of the housing and an air exhaust port provided at the other end of the housing, the air intake port and the air exhaust port being configured to allow cooling air to flow through the housing; and a blower for feeding the cooling air to the air intake port; wherein the permanent magnet rotating machine is configured to be driven by magnetic force of the permanent magnets, and among the permanent magnets, a permanent magnet in the air exhaust port side has a higher coercivity than a permanent magnet in the air intake port side.

First claim

The invention claimed is:

1. A permanent magnet rotating machine comprising:
a housing which houses a rotation shaft, at least two rotors connected to the rotation shaft in an axial direction of the shaft with a gap therebetween and configured to rotate together with the rotation shaft, at least one stator provided in the gap, and permanent magnets fastened to the at least two rotors or the at least one stator;
an air intake port provided at a first end of the housing and an air exhaust port provided at an opposite second end of the housing, the air intake port and the air exhaust port being configured to allow cooling air to flow through the housing and through holes formed inside of the at least two rotors and/or inside the at least one stator and along the rotation axis of the rotation shaft; and
a blower external to the housing for feeding the cooling air to the air intake port such that the cooling air flows through the housing from the housing first end to the housing second end through the holes formed inside of the at least two rotors and/or inside the at least one stator and along the rotation axis of the rotation shaft and exits the housing via the air exhaust port,
wherein the permanent magnet rotating machine is an axial gap type and configured to be driven by magnetic force of the permanent magnets, and among the permanent magnets, each permanent magnet near the housing second end has a higher coercivity than each permanent magnet near the housing first end.

2. The permanent magnet rotating machine according to claim 1 , wherein the permanent magnet near the housing second end is a sintered magnet body having an R 1 —Fe—B-based composition, R 1 representing at least one selected from rare earth elements inclusive of Y and Sc; and the permanent magnet is obtained by heating the sintered magnet body and a powder on a surface of the magnet body at a temperature equal to or lower than a sintering temperature of the magnet body under vacuum or in an inert gas, the powder comprising at least one selected from the group consisting of an oxide of R 2 , a fluoride of R 3 and an oxyfluoride of R 4 wherein R 2 , R 3 and R 4 each independently represents at least one element selected from rare earth elements inclusive of Y and Sc.

3. The permanent magnet rotating machine according to claim 1 , wherein the permanent magnet near the housing second end and the permanent magnet near the housing first end are both sintered magnet bodies of the same R 1 —Fe—B-based composition, R 1 representing at least one selected from rare earth elements inclusive of Y and Sc; and the permanent magnet near the housing second end is obtained by heating the sintered magnet body and a powder on a surface of the sintered magnet body at a temperature equal to or lower than a sintering temperature of the magnet body under vacuum or in an inert gas, the powder comprising at least one selected from the group consisting of an oxide of R 2 , a fluoride of R 3 , and an oxyfluoride of R 4 wherein R 2 , R 3 and R 4 each independently represent at least one element selected from rare earth elements inclusive of Y and Sc.

4. The permanent magnet rotating machine according to claim 1 , wherein the permanent magnet near the housing second end and the permanent magnet near the housing first end have substantially identical remanences within a range of ±0.02 tesla.

Assignees

• Higuchi Dai
• Shinetsu Chemical Co

Inventors

• Higuchi Dai

Classifications

• H02K1/32

  with channels or ducts for flow of cooling medium · CPC title

• H02K9/06

  with fans or impellers driven by the machine shaft · CPC title

• H02K21/24 Primary

  with magnets axially facing the armatures, e.g. hub-type cycle dynamos · CPC title

• H02K1/2793

  Rotors axially facing stators · CPC title

• H01F7/11

  reducing or eliminating the effects of eddy currents · CPC title