Foldable box template background

Patent metadata

Field	Value
Publication number	US-9580202-B2
Application number	US-201314370725-A
Country	US
Kind code	B2
Filing date	Jan 3, 2013
Priority date	Jan 6, 2012
Publication date	Feb 28, 2017
Grant date	Feb 28, 2017

Abstract

A foldable box template includes first, second, third, fourth, and fifth segments. Each of the segments has a length, a width, and one or more flaps. The first segment is positioned at a first end of the template and the fifth segment is positioned at a second, opposing end of the template. The sum of the lengths of the first segment and the fifth segment is generally equal to the length of the third segment. As a result, the first and fifth segments form a seam on a sidewall of a box formed from the box template. In some cases, the seam formed by the first and fifth segments is offset from seams formed in top and bottom surfaces of the box. The seam formed by the first and fifth segments is offset from a corner of the box.

First claim

What is claimed is:

1. A foldable template for forming a box, comprising:
a first segment disposed at a first end of said template, the first segment having a length, a width, a single top flap, and a single bottom flap;
a second segment having a length, a width, a single top flap, and a single bottom flap;
a third segment having a length, a width, a single top flap, and a single bottom flap;
a fourth segment having a length, a width, a single top flap, and a single bottom flap; and
a fifth segment disposed at a second end of said template opposite to said first segment, the fifth segment having a length, a width, a single top flap, and a single bottom flap, wherein the sum of the lengths of the first segment and the fifth segment is equal to the length of the third segment, and wherein the length of the first segment and the length of the fifth segment are unequal to one another,
wherein each of the top flaps and each of the bottom flaps has a length that is substantially equal to the length of a corresponding segment, and wherein each of the top flaps and each of bottom flaps is continuous and uninterrupted by notches or slots throughout the length and width thereof.

2. The foldable template of claim 1 , wherein each segment has a center section, wherein the top and bottom flaps extend from opposing sides of the center sections.

3. The foldable template of claim 2 , wherein, when the foldable template is formed into a box, (i) the top flap from the second segment and the top flap from the fourth segment cooperate to form a top seam that extends between two opposing sidewalls formed by the first segment, third segment, and fifth segment, and (ii) terminal edges of the center sections of the first segment and the fifth segment cooperate to form a sidewall seam on one of the two opposing sidewalls, the top seam and the sidewall seam being oriented in parallel planes.

4. The foldable template of claim 1 , wherein the second segment is disposed between the first segment and the third segment.

5. The foldable template of claim 1 , wherein the third segment is disposed between the second segment and the fourth segment.

6. The foldable template of claim 1 , wherein the fourth segment is disposed between the third segment and the fifth segment.

7. The foldable template of claim 1 , wherein the length of the second segment is substantially equal to the length of the fourth segment.

8. The foldable template of claim 1 , wherein adjacent top flaps are separated by a cut and adjacent bottom flaps are separated by a cut.

9. The foldable template of claim 1 , wherein any two adjacent segments are separated by a crease.

10. The foldable template of claim 1 , wherein the length of the fifth segment is greater than the length of the first segment.

11. The foldable template of claim 1 , wherein the foldable template is made of cardboard.

12. The foldable template of claim 1 , wherein the length of the first segment is greater than the length of the fifth segment.

13. A foldable box, comprising:
a top surface formed by two opposing outer top flaps and up to three internal top flaps, wherein the two opposing outer top flaps form a top seam that extends between two opposing sides of the foldable box, wherein each of the internal top flaps has a constant length and a constant width, and wherein each of the internal top flaps is continuous and uninterrupted by notches or slots throughout the length and width thereof;
a bottom surface formed by two opposing outer bottom flaps and up to three internal bottom flaps, wherein the two opposing outer bottom flaps form a bottom seam that extends between the two opposing sides of the foldable box, wherein each of the internal bottom flaps has a constant length and a constant width, and wherein each of the internal bottom flaps is continuous and uninterrupted by notches or slots throughout the length and width thereof; and
four sidewalls extending between the top and bottom surfaces, wherein one of the sidewalls forms one of the two opposing sides of the foldable box and is comprised of two segments that have respective terminal edges that abut one another to form a sidewall seam, wherein the sidewall seam is offset from a corner of said foldable box, and wherein the sidewall seam and at least one of the top seam and the bottom seam are disposed relative to one another in parallel planes.

14. The foldable box of claim 13 , wherein the box comprises six internal flaps.

15. The foldable box of claim 13 , wherein the sidewall seam is offset from the top seam and the bottom seam.

16. The foldable box of claim 13 , further comprising a piece of tape that spans the sidewall seam to secure the two segments together with the respective terminal edges abutting one another, wherein the tape extends from an exterior surface of the foldable box and onto an interior surface of the foldable box.

17. A method of making a box, comprising:
providing a foldable box template having five segments each having a length, a width, a single top flap, and a single bottom flap, the top flaps and the bottom flaps each having a length that is substantially equal to the length of a corresponding segment, wherein each of the top flaps and each of the bottom flaps is continuous and uninterrupted by notches or slots throughout the length and width thereof, wherein two of the segments are disposed on opposite ends of the foldable box template, wherein the sum of the lengths of the two opposing end segments is equal to the length of the middle segment;
folding the foldable box template such that two flaps form a top surface and define a top seam that extends between two opposing sides of the box;
folding the foldable box template such that two other flaps form a bottom surface and define a bottom seam that extends between the two opposing sides of the box; and
folding the foldable box template to form four sidewalls, wherein a first sidewall forms one of the two opposing sides of the box and is formed from the two opposing end segments, the two opposing end segments having terminal edges that abut one another to form a sidewall seam that is offset from a corner of the box, such that the sidewall seam and at least one of the top seam and the bottom seam are disposed relative to one another in parallel planes.

18. The method of claim 17 , further comprising securing the two opposing end segments together to form the first sidewall, wherein securing the two opposing end segments together comprises:
applying a piece of adhesive tape across the sidewall seam on an exterior surface of the two opposing end segments;
folding a first end of the adhesive tape over a first edge and applying the adhesive tape onto an interior surface of the two opposing end segments; and
folding a second end of the adhesive tape over a second edge and applying the adhesive tape onto the interior surface of the two opposing end segments.

19. The method of claim 17 , wherein the sidewall seam formed by the two opposing end segments is offset from the top seam and the bottom seam.

20. The method of claim 17 , wherein the sidewall seam formed by the two opposing end segments is aligned with the top seam and the bottom seam.

Assignees

• Packsize Llc

Inventors

• Pettersson Niklas

Classifications

• B31B2100/0022

  made from tubular webs or blanks, including by tube or bottom forming operations · CPC title

• B31B50/726

  for uniting meeting edges of collapsed boxes · CPC title

• B31B50/26

  Folding sheets, blanks or webs · CPC title

• B65D5/0236 Primary

  with end closures formed by inward folding of flaps and securing them by adhesive tapes, labels or the like; for decoration purposes (B65D5/4245, B65D5/4262 take precedence) · CPC title

• B31B50/60

  Uniting opposed surfaces or edges; Taping · CPC title