Additive manufacturing system and process with material flow feedback control
US-2015097308-A1 · Apr 9, 2015 · US
US9579833B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9579833-B2 |
| Application number | US-201213711112-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 11, 2012 |
| Priority date | Dec 26, 2011 |
| Publication date | Feb 28, 2017 |
| Grant date | Feb 28, 2017 |
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There are provided a method and apparatus for forming a three-dimensional image. The method and apparatus form an arbitrary colored image on the surface of a thermally expandable sheet by using surface image data. The method and apparatus form a mirror image, of which the density of a black component is adjusted in consideration of the influence of the density of the colored image on a bulge height of a thermally expandable layer so that an originally scheduled bulge height can be achieved, on the back of the thermally expandable sheet. The method and apparatus can achieve an intended bulge height by expanding the thermally expandable layer with thermal energy that is generated in the mirror image and the colored image when the thermally expandable sheet is irradiated with light including infrared wavelengths from the back of the thermally expandable sheet.
Opening claim text (preview).
The invention claimed is: 1. A method of forming a three-dimensional image, the method comprising: forming a first print image on a first surface of a thermally expandable sheet which includes a thermally expandable layer formed on one surface of a base sheet; forming a second print image on a region of a second surface of the thermally expandable sheet, wherein the second print image is a mirror image of the first print image, wherein the region of the second surface corresponds to the first print image of the first surface, and wherein a density of a light absorbing photothermal conversion material contained in the second print image is set based on a density of a color image photothermal conversion material contained in the first print image; and forming a three-dimensional image of the first print image by selectively expanding the thermally expandable layer with a thermal energy that is generated in both the first print image and the second print image when irradiating the thermally expandable sheet with light from the second surface of the thermally expandable sheet, wherein the thermal energy generated in the first print image and the second print image is dependent upon the density of the color image photothermal conversion material contained in the first print image and the density of the light absorbing photothermal conversion material contained in the second print image, respectively, wherein the second print image is formed with a first density of the light absorbing photothermal conversion material at a first part of the second print image and with a second density of the light absorbing photothermal conversion material at a second part of the second print image, wherein the first density of the light absorbing photothermal conversion material of the second print image is lower than the second density of the light absorbing photothermal conversion material of the second print image, wherein the first part of the second print image corresponds to a first part of the first print image, and the second part of the second print image corresponds to a second part of the first print image, wherein a first density of the color image photothermal conversion material of the first part of the first print image is higher than a second density of the color image photothermal conversion material of the second part of the first print image, and wherein the three-dimensional image of the first print image is formed by uniformly irradiating the thermally expandable sheet with the light so that the thermally expandable sheet corresponding to the first part of the first print image expands to a same bulge height as the thermally expandable sheet corresponding to the second part of the first print image. 2. The method according to claim 1 , wherein the three-dimensional image of the first print image is formed by selectively expanding the thermally expandable layer with the thermal energy that is generated by the light that is radiated to the thermally expandable sheet according to the density of the color image photothermal conversion material contained in the first print image and the density of the light absorbing photothermal conversion material contained in the second print image. 3. The method according to claim 2 , wherein the density of the light absorbing photothermal conversion material contained in the second print image is set in consideration of the thermal energy, which is generated according to the density of the color image photothermal conversion material contained in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height. 4. The method according to claim 3 , wherein the first print image is a colored image and includes regions that have different densities of the color image photothermal conversion material, and wherein the second print image includes specific portions where densities of the light absorbing photothermal conversion material are set so as to correspond to the regions having the different densities of the first print image. 5. The method according to claim 4 , wherein the light includes infrared wavelengths. 6. The method according to claim 2 , wherein the density of the light absorbing photothermal conversion material contained in the second print image is set to be inversely proportional to the density of the color image photothermal conversion material contained in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height. 7. The method according to claim 3 , wherein the light includes infrared wavelengths. 8. The method according to claim 1 , wherein the density of the light absorbing photothermal conversion material contained in the second print image is set in consideration of the thermal energy, which is generated according to the density of the color image photothermal conversion material contained in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height. 9. The method according to claim 8 , wherein the first print image is a colored image and includes regions that have different densities of the color image photothermal conversion material, and wherein the second print image includes specific portions where densities of the light absorbing photothermal conversion material are set so as to correspond to the regions having the different densities of the first print image. 10. The method according to claim 8 , wherein the light includes infrared wavelengths. 11. The method according to claim 1 , wherein the first print image is a colored image and includes regions that have different densities of the color image photothermal conversion material, and wherein the second print image includes specific portions where densities of the light absorbing photothermal conversion material are set so as to correspond to the regions having the different densities of the first print image. 12. The method according to claim 11 , wherein the light includes infrared wavelengths. 13. The method according to claim 1 , wherein the density of the light absorbing photothermal conversion material contained in the second print image is set to be inversely proportional to the density of the color image photothermal conversion material contained in the first print image, so that the thermally expandable layer expands to achieve a preset predetermined bulge height.
Heating or cooling · CPC title
Foaming unrestricted by cavity walls, e.g. without using moulds or using only internal cores · CPC title
Braille printing (typewriters or selective printing mechanisms for Braille printing B41J3/32) · CPC title
by having different chemical compositions in different places, e.g. having different concentrations of foaming agent, feeding one composition after the other · CPC title
Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles · CPC title
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