Rotating machines using trapped field magnets and related methods

Patent metadata

Field	Value
Publication number	US-9577503-B2
Application number	US-201113068118-A
Country	US
Kind code	B2
Filing date	May 3, 2011
Priority date	May 3, 2010
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

Rotors with trapped-field magnet (TFM) bulks, machines with TFM rotors, and methods of activating and/or using machines with TFM rotors.

First claim

The invention claimed is:

1. A trapped-field magnet (TFM) rotor comprising:
a rotor core having an axis of rotation and an outer perimeter, the rotor core defining a plurality of TFM-bulk openings around the axis of rotation and within the outer perimeter; and
a plurality of TFM bulks disposed in the TFM-bulk openings of the rotor core;
wherein the plurality of TFM-bulk openings comprises three or more TFM bulk openings disposed at equiangular intervals around the axis of rotation;
wherein each TFM bulk has a first dimension in a radial direction that is greater than a second dimension in a second direction that is perpendicular to the radial direction; and
wherein the rotor is configured to rotate within a stator.

2. The rotor of claim 1 , where the plurality of TFM bulks comprises a plurality of TFM pucks.

3. The rotor of claim 1 , wherein at least one of the plurality of TFM bulks comprises a single grain.

4. The rotor of claim 2 , where at least some of the plurality of TFM pucks are adjacent one another in one of the plurality of TFM-bulk openings.

5. The rotor of claim 2 , where at least one of the plurality of TFM pucks has a substantially constant cross-section along its length.

6. The rotor of claim 5 , where each of the plurality of TFM pucks has a transverse dimension that is greater than its length along a central longitudinal axis.

7. The rotor of claim 6 , where each of the plurality of TFM pucks is configured such that its central longitudinal axis is substantially perpendicular to the axis of rotation of the rotor.

8. The rotor of claim 1 , wherein at least one of the plurality of TFM bulks comprises YBCO.

9. The rotor of claim 1 , where the plurality of TFM-bulk openings comprises four TFM-bulk openings.

10. The rotor of claim 9 , where the rotor core includes an end plate and one or more of the TFM-bulk openings is defined in part by the end plate.

11. The rotor of claim 1 , wherein the TFM-bulk openings have a length that is substantially parallel to the axis of rotation.

12. The rotor of claim 1 , wherein a single row of TFM pucks is disposed in each TFM-bulk opening.

13. The rotor of claim 1 , wherein two rows of TFM pucks are disposed in each TFM-bulk opening.

14. The rotor of claim 1 , wherein each of the plurality of TFM-bulk openings has a height measured perpendicularly to the axis of rotation of the rotor, wherein the rotor is configured to be coupled to a shaft having a diameter, and wherein the height of each TFM-bulk opening is smaller than the radius of the shaft.

15. The rotor of claim 1 , wherein each of the plurality of TFM-bulk openings has a height measured perpendicularly to the axis of rotation of the rotor, wherein the rotor is configured to be coupled to a shaft having a diameter, and wherein the height of each TFM-bulk opening is larger than the radius of the shaft.

16. The rotor of claim 14 , wherein the rotor is unitary with the shaft.

17. The rotor of claim 1 , where the rotor core comprises a first material, and defines a plurality of conductor opening around the axis of rotation and within the outer perimeter, the rotor further comprising:
a plurality of conductors disposed in the conductor openings; and
one or more slip-ring couplings configured to permit a current to be applied to the plurality of conductors if the rotor is rotating relative to the stator.

18. The rotor of claim 1 , where the rotor core comprises a first material, and defines a plurality of conductor opening around the axis of rotation and within the outer perimeter, the rotor further comprising:
a plurality of conductors disposed in the conductor openings; and
one or more slip-ring couplings configured to permit a current to be applied to the plurality of conductors if the rotor is rotating relative to the stator.

19. A trapped-field magnet (TFM) synchronous machine comprising:
a stator comprising slots and windings, the stator defining a rotor opening; and
the rotor of claim 1 disposed in the rotor opening of the stator such that the rotor can rotate relative to the stator.

20. The machine of claim 19 , where the windings of the stator comprise:
A-phase windings;
B-phase windings; and
C-phase windings;
where the B-phase windings are connected in parallel with the C-phase windings, and the A-phase windings are connected in series with the B-phase and C-phase windings.

21. The machine of claim 19 , where the stator comprises field coils, and where the machine is configured as a self-excited generator.

22. A trapped-field magnet (TFM) synchronous machine comprising:
a stator comprising slots and windings, the stator defining a rotor opening; and
the rotor of claim 17 disposed in the rotor opening of the stator such that the rotor can rotate relative to the stator.

23. A trapped-field magnet (TFM) rotor comprising:
a rotor core having an axis of rotation and an outer perimeter, the rotor core defining a plurality of TFM-bulk openings around the axis of rotation and extending through the outer perimeter; and
a plurality of TFM bulks disposed in the TFM-bulk openings of the rotor core;
wherein the plurality of TFM-bulk openings comprises three or more TFM bulk openings disposed at equiangular intervals around the axis of rotation;
wherein each TFM bulk has a first dimension in a radial direction that is greater than a second dimension in a second direction that is perpendicular to the radial direction; and
wherein the rotor is configured to rotate within a stator.

Assignees

• Davey Kent
• Feng Xueqing
• Weldon Jim
• Werst Michael D
• Hebner Robert
• Univ Texas
• Teco-Westinghouse Motor Company

Inventors

• Davey Kent
• Feng Xueqing
• Weldon Jim
• Werst Michael D
• Hebner Robert

Classifications

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K55/02 Primary

  of the synchronous type · CPC title

• H01F6/00

  Superconducting magnets; Superconducting coils {(magnetic resonance assemblies using superconducting coil systems G01R33/3815)} · CPC title

• Y02E40/622

  Cross-Sectional Technologies · mapped topic