Lithium-ion secondary battery

Patent metadata

Field	Value
Publication number	US-9577254-B2
Application number	US-201214362660-A
Country	US
Kind code	B2
Filing date	Dec 4, 2012
Priority date	Dec 5, 2011
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A lithium-ion secondary battery ( 100 A) includes a positive electrode current collector ( 221 A) and a positive electrode active material layer ( 223 A) retained on the positive electrode current collector ( 221 A). The positive electrode active material layer ( 223 A) contains positive electrode active material particles, a conductive agent, and a binder. The positive electrode active material particles ( 610 A) each include a shell portion ( 612 ) made of primary particles ( 800 ) of a layered lithium-transition metal oxide, a hollow portion ( 614 ) formed inside the shell portion ( 612 ), and a through-hole ( 616 ) penetrating through the shell portion ( 612 ). The primary particles ( 800 ) of the lithium-transition metal oxide have a major axis length of less than or equal to 0.8 μm in average of the positive electrode active material layer ( 223 A).

First claim

The invention claimed is:

1. A lithium-ion secondary battery comprising:
a current collector; and
a positive electrode active material layer retained on the current collector,
the positive electrode active material layer including:
positive electrode active material particles;
a conductive agent; and
a binder,

the positive electrode active material particles each comprising:
a shell portion comprising primary particles of a layered lithium-transition metal oxide;
a hollow portion formed inside the shell portion; and
a through-hole penetrating through the shell portion, wherein
the primary particles of the layered lithium-transition metal oxide have a major axis length of less than or equal to 0.8 μm in average of the positive electrode active material layer, and

the proportion of the hollow portion is equal to or greater than 23% in average of an apparent cross-sectional area of the positive electrode active material particle in the positive electrode active material layer.

2. The lithium-ion secondary battery according to claim 1 , wherein the primary particles of the layered lithium-transition metal oxide have a major axis length of equal to or greater than 0.2 μm.

3. The lithium-ion secondary battery according to claim 1 , wherein the through-hole has an aperture width of from 0.01 μm to 2.0 μm in average of the positive electrode active material layer.

4. The lithium-ion secondary battery according to claim 1 , wherein when the thickness of the shell portion at an arbitrary position within an inner surface of the shell portion is defined by the minimum distance from the arbitrary position within the inner surface of the shell portion to an outer surface of the shell portion in an arbitrary cross section of the positive electrode active material layer, the thickness of the shell portion is less than or equal to 2.2 μm in average of the positive electrode active material layer.

5. The lithium-ion secondary battery according to claim 4 , wherein the thickness of the shell portion is equal to or greater than 0.1 μm.

6. The lithium-ion secondary battery according to claim 1 , wherein the layered lithium-transition metal oxide contains at least nickel, cobalt, and manganese as its constituent elements.

7. The lithium-ion secondary battery according to claim 1 , wherein the layered lithium-transition metal oxide additionally contains tungsten.

8. The lithium-ion secondary battery according to claim 7 , wherein tungsten is contained in the layered lithium-transition metal oxide in an amount of from 0.05 mol % to 2.0 mol % relative to the amount of the transition metals.

9. The lithium-ion secondary battery according to claim 1 , wherein:
the positive electrode active material particles are manufactured by a method comprising the steps of:
mixing a lithium compound and a transition metal hydroxide containing at least one transition metal element constituting the layered lithium-transition metal oxide, to prepare an unsintered mixture; and
sintering the mixture to obtain the active material particles.

10. The lithium-ion secondary battery according to claim 9 , wherein, in the step of mixing, the unsintered mixture contains tungsten in an amount of from 0.05 mol % to 2.0 mol % relative to the amount of other transition metal(s).

11. The lithium-ion secondary battery according to claim 9 , wherein the lithium compound is lithium carbonate.

12. The lithium-ion secondary battery according to claim 9 , wherein the step of sintering is performed at a sintering temperature of from 750° C. to 950° C. in an air atmosphere.

13. A positive electrode active material particulate material, comprising:
positive electrode active material particles each comprising:
a shell portion comprising primary particles of a layered lithium-transition metal oxide;
a hollow portion formed inside the shell portion; and
a through-hole penetrating through the shell portion, wherein
the primary particles of the layered lithium-transition metal oxide have a major axis length of less than or equal to 0.8 μm in average of the positive electrode active material particulate material, and
the proportion of the hollow portion is equal to or greater than 23% in average of an apparent cross-sectional area of the positive electrode active material particle.

Assignees

• Toyota Motor Co Ltd

Inventors

• Nagai Hiroki

Classifications

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• C01P2002/10

  One-dimensional structures · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• Y02E60/122

  Cross-Sectional Technologies · mapped topic