Negative active material and negative electrode and lithium battery containing the material, and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-9577252-B2
Application number	US-201414262518-A
Country	US
Kind code	B2
Filing date	Apr 25, 2014
Priority date	Nov 19, 2013
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

In an aspect, a negative active material, a negative electrode and a lithium battery including the negative active material, and a method of manufacturing the negative active material is provided. The negative active material includes a silicon-based active material substrate; a metal oxide nanoparticle disposed on a surface of the silicon-based active material substrate. An initial irreversible capacity of the lithium battery may be decreased and lifespan characteristics may be improved by using the negative active material.

First claim

What is claimed is:

1. A negative active material comprising:
a silicon active material substrate; and
metal oxide nanoparticles disposed on a surface of the silicon active material substrate, wherein the metal oxide nanoparticles include a component having a rutile phase, wherein an average diameter of the metal oxide nanoparticles is about 1 nm to about 30 nm.

2. The negative active material of claim 1 , wherein the metal oxide nanoparticles have an angle of diffraction 2θ having a peak at 27°˜28° in an x-ray diffraction (XRD) pattern obtained using CuKα rays.

3. The negative active material of claim 1 , wherein the silicon active material substrate is from about 40 at % to about 90 at % silicon.

4. The negative active material of claim 1 , wherein the metal oxide nanoparticle comprises as a main component at least one selected from the group consisting of titanium oxide, aluminum oxide, chromium trioxide, zinc oxide, copper oxide, magnesium oxide, zirconium dioxide, molybdenum trioxide, vanadium pentoxide, niobium pentoxide, and tantalum pentoxide, and wherein at least 90 wt % of the metal oxide nanoparticle is the main component.

5. The negative active material of claim 1 , wherein the metal oxide nanoparticles form an island type coating layer on a surface of the silicon active material substrate.

6. The negative active material of claim 1 , wherein an amount of the metal oxide nanoparticle is about 0.01 wt % to about 10 wt % based on a total weight of the negative active material.

7. The negative active material of claim 1 , wherein the silicon active material substrate comprises at least one of silicon, silicon oxide, silicon alloy, and a silicon-carbon composite.

8. The negative active material of claim 7 , wherein the silicon active material substrate is a silicon alloy and the silicon alloy comprises silicon and at least one metal selected from magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), radon (Ra), scandium (Sc), yttrium (Y), lanthanum (La), titanium (Ti), zirconium (Zr), hafnium (Hf), vanadium (V), niobium (Nb), tantalum (Ta), chromium (Cr), molybdenum (Mo), tungsten (W), manganese (Mn), technetium (Tc), rhenium (Re), iron (Fe), ruthenium (Ru), osmium (Os), cobalt (Co), rhodium (Rh), iridium (Ir), nickel (Ni), palladium (Pd), platinum (Pt), copper (Cu), silver (Ag), gold (Au), zinc (Zn), cadmium (Cd), boron (B), aluminum (Al), gallium (Ga), phosphorus (P), arsenic (As), stibium (Sb), bismuth (Bi), sulfur (S), selenium (Se), tellurium (Te), and polonium (Po).

9. The negative active material of claim 8 , wherein the silicon alloy is represented by Si-M′-M″, Si is included in a range of about 40 at % to about 80 at %, M′ is included in a range of about 10 at % to about 30 at %, and M″ is included in a range of about 10 at % to about 30 at %, where M′ is Al, Ti, or Fe, and M″ is Ni, Fe, or Mn, and where M′ and M″ are different from each other.

10. The negative active material of claim 7 , wherein the silicon active material substrate is a silicon alloy and the silicon alloy is at least one of Si—Fe, Si—Al, Si—Mg, Si—Ti, Si—Cr, Si—Ni, Si—Cu, Si—Ti—Ni, Si—Fe—Al, Si—Fe—O, Si—Cu—Ni, Si—Mg—Ni, Si—Ti—Ni—Al, and Si—Fe—Ti—Al.

11. The negative active material of claim 1 , wherein the silicon active material substrate is in the form of particles and the particles have an average diameter of about 0.1 μm to about 100 μm.

12. A lithium battery comprising: a negative electrode; and a positive electrode, said negative electrode comprising the negative active material of claim 1 .

13. A method of preparing the negative active material of claim 1 , the method comprising:
mixing a silicon active material substrate, a metal oxide precursor, and a solvent to prepare a mixture solution;
drying the mixture solution to prepare a dried product; and
heat treating the dried product.

14. The method of claim 13 , wherein the metal oxide precursor is a metal salt comprising at least one metal selected from the group consisting of titanium (Ti), zirconium (Zr), nickel (Ni), cobalt (Co), manganese (Mn), chromium (Cr), zinc (Zn), molybdenum (Mo), tantalum (Ta), boron (B), manganese (Mg), calcium (Ca), strontium (Sr), barium (Ba), vanadium (V), iron (Fe), copper (Cu), and aluminum (Al).

15. The method of claim 13 , wherein the metal oxide precursor is compound of Formula 2:
M(OR) x , wherein, 1≦x<5; R is an optionally substituted C 1-20 alkyl; and M is selected from the group consisting of Ti, Zr, Ni, Co, Mn, Cr, Zn, Mo, Ta, B, Mg, Ca, Sr, Ba, V, Fe, Cu, and Al.

16. The method of claim 15 , wherein M is Ti.

17. The method of claim 16 , wherein the metal oxide precursor is titanium isopropoxide Ti(OCH(CH 3 ) 2 ) 4 .

18. The method of claim 13 , wherein the heat treating is performed in a nitrogen or air atmosphere at a temperature of 700° C. or greater.

19. The method of claim 18 , wherein the heat treating is performed in a nitrogen or air atmosphere at a temperature of about 800° C. to about 900° C.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Park Sang-Eun
• Kim Young-Ugk
• Park Hyun-Ki
• Shin Chang-Su
• Do Ui-Song
• Kim Sung-Su

Classifications

• H01M4/386

  Silicon or alloys based on silicon · CPC title

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/134

  Electrodes based on metals, Si or alloys · CPC title

• H01M4/1395

  of electrodes based on metals, Si or alloys · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title