Phosphor sheet-forming resin composition

Patent metadata

Field	Value
Publication number	US-9577158-B2
Application number	US-201214123534-A
Country	US
Kind code	B2
Filing date	Jul 5, 2012
Priority date	Jul 5, 2011
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A phosphor sheet-forming resin composition uses a low-cost resin material having high light fastness and low visible light absorption and is capable of providing a phosphor sheet at low cost with deterioration of a phosphor due to moisture being suppressed. The phosphor sheet-forming resin composition contains a film-forming resin composition and a powdery phosphor that emits fluorescence when irradiated with excitation light. The film-forming resin composition contains a hydrogenated styrene-based copolymer, and uses a sulfide-based phosphor as the phosphor. Examples of the hydrogenated styrene-based copolymer include hydrogenated products of styrene-ethylene-butylene-styrene block copolymers. CaS:Eu is used as a preferred sulfide-based phosphor.

First claim

The invention claimed is:

1. A phosphor sheet-forming resin composition comprising a film-forming resin composition and a powdery phosphor that emits fluorescence when irradiated with excitation light, wherein
the film-forming resin composition contains a hydrogenated styrene-based copolymer,
the phosphor contains a sulfide-based phosphor, and
the hydrogenation ratio is 50% or higher in the hydrogenated styrene-based copolymer.

2. The phosphor sheet-forming resin composition according to claim 1 , wherein the hydrogenated styrene-based copolymer is a hydrogenated product of a styrene-ethylene-butylene-styrene block copolymer.

3. The phosphor sheet-forming resin composition according to claim 2 , wherein a ratio of the styrene unit contained in the styrene-ethylene-butylene-styrene block copolymer is 20 to 30 mol %.

4. The phosphor sheet-forming resin composition according to claim 1 , wherein a ratio of the hydrogenated styrene-based copolymer contained in the film-forming resin composition is 20 to 30% by mass.

5. The phosphor sheet-forming resin composition according to claim 1 , wherein the phosphor is a sulfide-based phosphor that has a red fluorescent peak at 620 to 660 nm when irradiated with blue excitation light.

6. The phosphor sheet-forming resin composition according to claim 5 , wherein the sulfide-based phosphor is CaS:Eu.

7. A phosphor sheet comprising a phosphor layer that emits fluorescence when irradiated with excitation light and a pair of transparent substrates that hold the phosphor layer therebetween, wherein the phosphor layer is obtained by forming the phosphor sheet-forming resin composition according to claim 1 into a film.

8. The phosphor sheet according to claim 7 , wherein the phosphor layer has a structure obtained by depositing a red phosphor layer on one side of a transparent separator, the red phosphor layer being formed as a single layer from the phosphor sheet-forming resin composition and depositing a green phosphor layer on the other side of the transparent separator, the green phosphor layer having a green fluorescent peak at 530 to 550 nm when irradiated with blue excitation light.

9. The phosphor sheet according to claim 8 , wherein the green phosphor layer contains SrGa 2 S 4 :Eu as the phosphor.

10. The phosphor sheet according to claim 8 , wherein the phosphor sheet-forming resin composition in the green phosphor layer further comprises a polyolefin copolymer component and a maleic anhydride component.

11. The phosphor sheet according to claim 10 , wherein a concentration of the polyolefin copolymer component in the phosphor sheet-forming resin composition in the green phosphor layer is in the range of 10 to 40% by mass.

12. The phosphor sheet according to claim 7 , wherein the phosphor sheet is further sealed with two sealing films from respective sides, the sealing film having an adhesive layer on one side thereof.

13. A light-emitting device comprising: the phosphor sheet according to claim 7 ; and an excitation light source that emits excitation light applied to the phosphor sheet.

14. The phosphor sheet-forming resin composition according to claim 1 , wherein the hydrogenation ratio is 90% or higher in the hydrogenated styrene-based copolymer.

Assignees

• Ito Yasushi
• Ueno Yoshifumi
• Tani Hirofumi
• Dexerials Corp

Inventors

• Ito Yasushi
• Ueno Yoshifumi
• Tani Hirofumi

Classifications

• H01L33/502 Primary

  Electricity · mapped topic

• C09K11/02

  Use of particular materials as binders, particle coatings or suspension media therefor · CPC title

• C09K11/025

  non-luminescent particle coatings or suspension media · CPC title

• Y10T428/31855

  Of addition polymer from unsaturated monomers · CPC title

• C09K11/7731

  with alkaline earth metals · CPC title