Process cartridge and image forming method using toner having properties for high image quality

Patent metadata

Field	Value
Publication number	US-9575461-B2
Application number	US-201514819671-A
Country	US
Kind code	B2
Filing date	Aug 6, 2015
Priority date	Aug 7, 2014
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

Provided is a process cartridge by which the stability of an image having a high print percentage can be obtained even when high-density loading is performed. The process cartridge is a process cartridge in which a toner having a uniaxial collapse stress at the time of a maximum consolidation stress of 10.0 kPa of 2.0 kPa or more and 4.5 kPa or less, and a total energy measured after its compression of 70 mJ or more and 95 mJ or less is stored in a toner container in a state in which the container has a loading density of 0.70 g/cm 3 or more.

First claim

What is claimed is:

1. A process cartridge, which is detachably mountable to a main body of an image forming apparatus, the process cartridge comprising:
an electrostatic image-bearing member;
a charging member for charging the electrostatic image-bearing member;
a toner container;
a toner stored in the toner container, and
a developing device for developing an electrostatic image formed on a surface of the electrostatic image-bearing member with the toner,
wherein:
the toner container has arranged therein a member for stirring the toner;
the toner has a uniaxial collapse stress, at a time of a maximum consolidation stress of 10.0 kPa, of 2.0 kPa or more and 4.5 kPa or less, and the toner is stored in the toner container in a state in which the container has a loading density of 0.70 g/cm 3 or more; and
in a test involving vertically entering a rotating blade, which is rotating at a peripheral speed of 50 mm/sec. and has a diameter of 23.5 mm, into a toner layer formed by compressing the toner without aeration, a total energy of the toner, which is a total sum of a rotational torque of the blade and a vertical load needed for vertically entering the blade, is 70 mJ or more and 95 mJ or less.

2. A process cartridge according to claim 1 ,
wherein the toner comprises:
(i) toner base particles, and
(ii) organic-inorganic composite fine particles and strontium titanate fine particles as external additives.

3. A process cartridge according to claim 2 , wherein:
the organic-inorganic composite fine particles have a number-average particle diameter (D 1 ) of primary particles of 50 nm or more and 500 nm or less; and
the strontium titanate fine particles have a number-average particle diameter (D 1 ) of primary particles of 500 nm or more and 2μm or less.

4. An image forming method comprising:
forming an electrostatic image on a charged electrostatic image-bearing member;
developing the electrostatic image with a toner to form a toner image;
transferring the toner image onto a transfer material through or not through an intermediate transfer member; and
fixing the toner image on the transfer material with a fixing device,
wherein:
the toner to be used in the development is stored in a toner container, and the toner container has a member for stirring the toner therein;
the toner has a uniaxial collapse stress, at a time of a maximum consolidation stress of 10.0 kPa, 2.0 kPa or more and 4.5 kPa or less, and the toner is stored in the toner container in a state in which the container has a loading density of 0.70 g/cm 3 or more; and
in a test involving vertically entering a rotating blade, which is rotating at a peripheral speed of 50 mm/sec. and has a diameter of 23.5 mm, into a toner layer formed by compressing the toner without aeration, a total energy of the toner, which is a total sum of a rotational torque of the blade and a vertical load needed for vertically entering the blade, is 70 mJ or more and 95 mJ or less.

5. An image forming method according to claim 4 , wherein the toner comprises:
(i) toner base particles, and
(ii) organic-inorganic composite fine particles and strontium titanate fine particles as external additives.

6. An image forming method according to claim 5 , wherein:
the organic-inorganic composite fine particles have a number-average particle diameter (D 1 ) of primary particles of 50 nm or more and 500 nm or less; and
the strontium titanate fine particles have a number-average particle diameter (D 1 ) of primary particles of 500 nm or more and 2 μm or less.

7. A process cartridge according to claim 2 , wherein
the organic-inorganic composite fine particles have a structure in which inorganic fine particles are buried in a resin particle, and
a plurality of protrusions derived from the inorganic fine particles are present on a surface of each of the organic-inorganic composite fine particles.

8. A process cartridge according to claim 3 , wherein
the organic-inorganic composite fine particles have a structure in which inorganic fine particles are buried in a resin particle, and
a plurality of protrusions derived from the inorganic fine particles are present on a surface of each of the organic-inorganic composite fine particles.

9. An image forming method according to claim 5 , wherein
the organic-inorganic composite fine particles have a structure in which inorganic fine particles are buried in a resin particle, and
a plurality of protrusions derived from the inorganic fine particles are present on a surface of each of the organic-inorganic composite fine particles.

10. An image forming method according to claim 6 , wherein
the organic-inorganic composite fine particles have a structure in which inorganic fine particles are buried in a resin particle, and
a plurality of protrusions derived from the inorganic fine particles are present on a surface of each of the organic-inorganic composite fine particles.

Assignees

• Canon Kk

Inventors

• Akiyama Hiroki
• Nishikawa Koji
• Fukudome Kosuke
• Nomura Shotaro
• Yoshiba Daisuke
• Tsuda Shohei
• Yamazaki Katsuhisa

Classifications

• G03G15/0812

  characterised by the developer regulating means, e.g. structure of doctor blade · CPC title

• G03G21/1814 Primary

  Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing (G03G21/1835 takes precedence) · CPC title

• G03G15/0894

  Reconditioning of the developer unit, i.e. reusing or recycling parts of the unit, e.g. resealing of the unit before refilling with toner · CPC title

• G03G15/08

  using a solid developer, e.g. powder developer · CPC title

• G03G15/0865 Primary

  Arrangements for supplying new developer · CPC title