Valve assembly and injection valve

Patent metadata

Field	Value
Publication number	US-9574532-B2
Application number	US-201214343892-A
Country	US
Kind code	B2
Filing date	Aug 29, 2012
Priority date	Sep 9, 2011
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A valve assembly for an injection valve may include a valve body including a central longitudinal axis, the valve body having a cavity with a fluid inlet portion and a fluid outlet portion, and a chamber, with an electro-magnetic actuator unit arranged in the chamber, and a valve needle axially movable in the cavity, the valve needle preventing a fluid flow through the fluid outlet portion in a closing position and releasing the fluid flow through the fluid outlet portion in further positions. The valve needle is designed to be actuated by the electro-magnetic actuator unit. A bellows arranged between the valve body and the valve needle is sealingly coupled to the valve body and to the valve needle. The bellows prevents a fluid flow between the cavity and the chamber. An injection valve comprising such a valve assembly is also disclosed.

First claim

What is claimed is:

1. A valve assembly for an injection valve, comprising:
a valve body including a central longitudinal axis, the valve body including:
a cavity with a fluid inlet portion and a fluid outlet portion, and
a chamber in which an electro-magnetic actuator unit is arranged, and
a valve needle axially movable in the cavity, the valve needle preventing a fluid flow through the fluid outlet portion in a closing position of the valve needle, and releasing the fluid flow through the fluid outlet portion in further positions of the valve needle,
an armature disposed in the chamber coupled to the valve needle,
wherein the armature comprises a permanent magnetic material driven along the central longitudinal axis by energizing the electro-magnetic actuator unit,
wherein the valve needle moves along the central longitudinal axis along with the armature, and
a bellows surrounding at least a portion of the valve needle extending into the cavity and sealingly coupled to the valve body and to the valve needle, the bellows being configured to prevent a fluid flow between the cavity and the chamber.

2. The valve assembly of claim 1 , wherein:
the bellows has a contact surface configured to sealingly couple the bellows to the valve body and having a circular shape with a diameter, and
an inner surface of the valve body cavity defines a sealing surface configured to sealingly couple the valve needle and the valve body in a closing position of the valve needle and having a circular shape with an outer diameter, wherein the diameter of the contact surface is equal to the outer diameter of the sealing surface.

3. The valve assembly of claim 1 , wherein the valve body comprises a ferromagnetic material.

4. An injection valve, comprising:
a valve assembly comprising:
a valve body including a central longitudinal axis, the valve body including:
a cavity with a fluid inlet portion and a fluid outlet portion, and
a chamber in which an electro-magnetic actuator unit is arranged, and
a valve needle axially movable in the cavity, the valve needle preventing a fluid flow through the fluid outlet portion in a closing position of the valve needle, and releasing the fluid flow through the fluid outlet portion in further positions of the valve needle,
an armature disposed in the chamber coupled to the valve needle,
wherein the armature comprises a permanent magnetic material driven along the central longitudinal axis by energizing the electro-magnetic actuator unit,
wherein the valve needle moves along the central longitudinal axis along with the armature,
a bellows surrounding at least a portion of the valve needle extending into the cavity and sealingly coupled to the valve body and to the valve needle, the bellows being configured to prevent a fluid flow between the cavity and the chamber.

5. The injection valve of claim 4 , wherein:
the bellows of the valve assembly has a contact surface configured to sealingly couple the bellows to the valve body and having a circular shape with a diameter, and
an inner surface of the valve body cavity defines a sealing surface configured to sealingly couple the valve needle and the valve body in a closing position of the valve needle and having a circular shape with an outer diameter, wherein the diameter of the contact surface is equal to the outer diameter of the sealing surface.

6. The injection valve of claim 4 , wherein the valve body comprises a ferromagnetic material.

7. A valve assembly for an injection valve, comprising:
a valve body with a central longitudinal axis, the valve body including a cavity with a fluid inlet portion and a fluid outlet portion, and a chamber in which an electro-magnetic actuator unit is arranged;
a valve needle axially movable in the cavity, the valve needle preventing a fluid flow through the fluid outlet portion in a closing position of the valve needle, and releasing the fluid flow through the fluid outlet portion in further positions of the valve needle,
an armature disposed in the chamber coupled to the valve needle,
wherein the armature comprises a permanent magnetic material driven along the central longitudinal axis by energizing the electro-magnetic actuator unit,
wherein the valve needle moves along the central longitudinal axis along with the armature,
a bellows arranged between the valve body and the valve needle and sealingly coupled to the valve body and to the valve needle, the bellows being configured to prevent a fluid flow between the cavity and the chamber.

Assignees

• Del Frate Licia
• Continental Automotive Gmbh

Inventors

• Del Frate Licia

Classifications

• F02M63/0057

  Means for avoiding fuel contact with valve actuator, e.g. isolating actuators by using bellows or diaphragms · CPC title

• F02M51/0614 Primary

  characterised by arrangement of electromagnets or fixed armature · CPC title

• F02M2200/16

  Sealing of fuel injection apparatus not otherwise provided for · CPC title

• F02M51/061 Primary

  using electromagnetic operating means · CPC title

• F16K41/10

  with diaphragm, e.g. shaped as bellows or tube · CPC title