Scratch-resistant coatings, substrates having scratch-resistant coatings and methods for producing same

Patent metadata

Field	Value
Publication number	US-9574262-B2
Application number	US-201514678513-A
Country	US
Kind code	B2
Filing date	Apr 3, 2015
Priority date	Apr 3, 2014
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A substrate having a coating for enhanced scratch resistance is provided. The coating includes at least one high refractive index transparent hard material layer. The hard material layer includes crystalline aluminum nitride having a hexagonal crystal structure that exhibits a predominant (001) preferred orientation of the hexagonal symmetry.

First claim

What is claimed is:

1. A coated substrate comprising:
a substrate; and
a coating for enhanced scratch resistance, the coating comprising at least one high refractive index transparent hard material layer, wherein the hard material layer includes crystalline aluminum nitride and wherein the aluminum nitride has a hexagonal crystal structure exhibiting a predominant (001) preferred orientation of at least one of the following:
x (001)= I (001)/( I (001)+ I (100)), and
y (001)= I (001)/( I (001)+ I (101)),

as determined by an XRD measurement of the coating, that is greater than 0.5.

2. The coated substrate as in claim 1 , wherein the coating has a modulus of elasticity at a test load of 10 mN from 80 to 250 Gpa.

3. The coated substrate as in claim 1 , wherein the coating has a ratio of hardness to a modulus of elasticity at a test load of 10 mN that is at least 0.08.

4. The coated substrate as in claim 1 , wherein the hexagonal crystal structure has an average crystallite size that is at most 25 nm.

5. The coated substrate as in claim 1 , wherein the aluminum nitride of the hard material layer is doped with one or more nitrides and/or carbides and/or carbonitrides of elements selected from the group consisting of silicon, boron, zirconium, titanium, nickel, chromium, and carbon.

6. A coated substrate comprising:
a substrate; and
a coating for enhanced scratch resistance, the coating comprising at least one high refractive index transparent hard material layer, wherein the hard material layer includes crystalline aluminum nitride and wherein the aluminum nitride has a hexagonal crystal structure exhibiting a predominant (001) preferred orientation of hexagonal symmetry,
wherein the hard material layer has an aluminum content, based on dopant material, that is greater than 50 wt %.

7. The coated substrate as in claim 1 , wherein the hard material layer has a proportion of oxygen that is at most 10 wt %.

8. A coated substrate comprising:
a substrate; and
a coating for enhanced scratch resistance, the coating comprising at least one high refractive index transparent hard material layer, wherein the hard material layer includes crystalline aluminum nitride and wherein the aluminum nitride has a hexagonal crystal structure exhibiting a predominant (001) preferred orientation of hexagonal symmetry,
wherein the coating comprises an additional cover layer which is disposed above the hard material layer.

9. The coated substrate as in claim 8 , wherein the additional cover layer is formed from nitrides and/or oxides and/or carbides and/or carbonitrides and/or oxynitrides of elements selected from the group consisting of aluminum, silicon, boron, zirconium, titanium, and carbon.

10. The coated substrate as in claim 1 , further comprising an adhesion promoting layer disposed between the substrate and the hard material layer.

11. The coated substrate as in claim 10 , wherein the adhesion promoting layer is formed from nitrides and/or oxides and/or carbides and/or carbonitrides and/or oxynitrides of elements selected from the group consisting of aluminum, silicon, boron, zirconium, titanium, nickel, chromium, and carbon.

12. The coated substrate as in claim 1 , wherein the hard material layer is a sputter-deposited layer.

13. The coated substrate as in claim 1 , wherein the coating has a coefficient of static friction μ relative to metal bodies of μ<0.5.

14. The coated substrate as in claim 1 , wherein the substrate is a material selected from the group consisting of glass, sapphire glass, borosilicate glass, aluminosilicate glass, soda-lime glass, synthetic quartz glass, lithium aluminosilicate glass, optical glass, crystal, and glass ceramic.

15. The coated substrate as in claim 1 , wherein the substrate is a glass ceramic having a coefficient of thermal expansion α 20-300 of smaller than 2*10-6 K-1.

16. The coated substrate as in claim 1 , further comprising decorated areas at least in sections of the substrate, wherein the decorated areas are disposed between the substrate and the coating.

17. The coated substrate as in claim 1 , wherein the coating is permanently resistant to temperatures of at least 300° C.

18. The coated substrate as in claim 1 , wherein the coating exhibits a transmittance T to light of wavelengths in the visible and/or infra-red range of at least 50%.

19. The coated substrate as in claim 1 , wherein the aluminum nitride in the hard material layer has a degree of crystallization of at least 50%.

20. The coated substrate as in claim 1 , wherein the hard material layer has a refractive index from 1.8 to 2.3, at a wavelength of 550 nm.

21. The coated substrate as in claim 1 , wherein the hard material layer further comprises boron nitride.

22. The coated substrate as in claim 1 , wherein the hard material layer further comprises silicon nitride.

23. The coated substrate as in claim 8 , wherein the cover layer has a thickness of one to 100 nm.

24. The coated substrate as in claim 8 , wherein the cover layer comprises silicon dioxide.

25. The coated substrate as in claim 10 , wherein the adhesion promoting layer has a thickness of one to 900 nm.

Assignees

• Schott Ag

Inventors

• Henn Christian
• Damm Thorsten

Classifications

• C03C2217/48

  having a specific function · CPC title

• C03C17/007 Primary

  containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase · CPC title

• C03C2217/45

  Inorganic continuous phases · CPC title

• C23C14/067

  Borides · CPC title

• Y10T428/24851

  Intermediate layer is discontinuous or differential · CPC title