Fuel additive containing a dispersion of iron particles and an ammonium polyester detergent

Patent metadata

Field	Value
Publication number	US-9574148-B2
Application number	US-201113995002-A
Country	US
Kind code	B2
Filing date	Dec 19, 2011
Priority date	Dec 22, 2010
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A composition contains an additive for assisting with the regeneration of the PF in the form of an organic dispersion of iron particles and a detergent including a polyester quaternary ammonium salt.

First claim

The invention claimed is:

1. A composition comprising a dispersion and a detergent comprising a polyester quaternary ammonium salt, said dispersion comprising:
an organic phase;
at least one amphiphilic agent, and
particles dispersed in the organic phase, with colloidal dimensions, consisting of an iron compound.

2. The composition according to claim 1 , further comprising an oxygenated detergent additive.

3. The composition according to claim 1 , wherein the polyester quaternary ammonium salt comprises the reaction product of:
(a) a polyester containing a tertiary amine group, comprising the reaction product of a carboxylic fatty acid containing at least one hydroxyl group and a compound having an oxygen or nitrogen atom capable of condensing with said acid and further having a tertiary amine group; and
(b) a quaternizing agent suitable for converting the tertiary amine group into a quaternary nitrogen, said agent being selected from the group formed by dialkyl sulfates, benzyl halides, carbonates with hydrocarbyl substitution, hydrocarbyl epoxides in combination with an acid or mixtures thereof.

4. The composition according to claim 3 , wherein the carboxylic fatty acid is represented by the formula (I):

wherein R 1 is a hydrogen or a hydrocarbyl group containing from 1 to 20 carbon atoms, and R 2 is a hydrocarbylene group containing from 1 to 20 carbon atoms, and
wherein the compound having an oxygen or nitrogen atom capable of condensing with said acid and further having a tertiary amine group is represented by the formula (II):

wherein R 3 is a hydrocarbyl group containing from 1 to 10 carbon atoms; R 4 is a hydrocarbyl group containing from 1 to 10 carbon atoms; R 5 is a hydrocarbylene group containing from 1 to 20 carbon atoms; and X 1 is O or NR 6 wherein R 6 is hydrogen or a hydrocarbyl group containing from 1 to 10 carbon atoms.

5. The composition according to claim 3 , wherein the carboxylic fatty acid is selected from 12-hydroxystearic acid, ricinoleic acid, 12-hydroxydodecanoic acid, 5-hydroxydodecanoic acid, 5-hydroxydecanoic acid, 4-hydroxydecanoic acid, 10-hydroxyundecanoic acid, or combinations thereof; and
wherein the compound having an oxygen or nitrogen atom capable of condensing with said acid and further having a tertiary amine group is selected from N,N-diethylethylenediamine, N,N-dimethylethylenediamine, N,N-dibutyl-ethylenediamine, N,N-dimethyl-1,3-diaminopropane, N,N-diethyl-1,3-diaminopropane, N,N-dimethylaminoethanol, N,N-diethylaminoethanol, or combinations thereof.

6. The composition according to claim 1 , wherein the polyester quaternary ammonium salt comprises a quaternized polyester amide salt, wherein the polyester containing a tertiary amine group used for preparing the polyester quaternary ammonium salt is a polyester amide containing a tertiary amine group.

7. The composition according to claim 6 , wherein the quaternary polyester amide salt comprises a cation represented by the formula (III):

wherein R 1 is hydrogen or a hydrocarbyl group containing from 1 to 20 carbon atoms and R 2 is a hydrocarbylene group containing from 1 to 20 carbon atoms;
R 3 is a hydrocarbyl group containing from 1 to 10 carbon atoms;
R 4 is a hydrocarbyl group containing from 1 to 10 carbon atoms;
R 5 is a hydrocarbylene group containing from 1 to 20 carbon atoms;
R 6 is a hydrogen or a hydrocarbyl group containing from 1 to 10 carbon atoms; n is a number ranging from 2 to 10;
R 7 is a hydrogen, a hydrocarbonyl group containing from 1 to 22 carbon atoms, or a hydrocarbyl group containing from 1 to 22 carbon atoms; and
X 2 is a group derived from the quaternizing agent.

8. The composition according to claim 2 , wherein the oxygenated detergent additive is a polyisobutylene compound including a succinic anhydride or succinic acid head group.

9. The composition according to claim 1 , wherein the dispersion comprises particles consisting of an iron compound in amorphous form.

10. The composition according to claim 9 , wherein at least 85% of the particles dispersed in the organic phase are individualized particles.

11. The composition according to claim 9 , wherein the particles of the dispersion have a number median diameter measured by transmission electron microscopy Φ 50 comprised between 1 nm and 5 nm.

12. The composition according to claim 1 , wherein the dispersion comprises particles consisting of an iron compound in crystallized form.

13. The composition according to claim 1 , wherein the organic phase of the dispersion is based on an apolar hydrocarbon.

14. The composition according to claim 1 , wherein the amphiphilic agent is a carboxylic acid which generally includes from 10 to 50 carbon atoms.

15. The composition according to claim 12 , wherein the average size D XRD of the particles consisting of an iron compound in crystallized form, measured by X-ray diffraction, is less than or equal to 12 nm.

16. The composition according to claim 12 , wherein at least 80% by number of the particles have a size D TEM of less than or equal to 12 nm as measured by transmission microscopy.

17. The composition according to claim 12 , wherein the particles have a number median diameter Φ 50 as measured by transmission electron microscopy comprised between 3 nm and 12 nm.

18. The composition according to claim 12 , wherein the particles have a hydrodynamic diameter D h of less than or equal to 50 nm, as measured by dynamic light scattering.

19. The composition according to claim 1 , wherein the iron content is comprised between 0.05% and 25%, this concentration being expressed in weight % of iron metal based on the total weight of said composition.

20. The composition according to claim 1 , further comprising a deactivator of metals, a detergent/dispersant different from the detergent comprising a polyester quaternary ammonium salt, an antioxidant, a corrosion inhibitor, a foam inhibitor and/or an anti-foam agent, a de-emulsifier, a cold flow improver agent, a lubricating agent, an additive against valve seat recession, or combinations thereof.

21. A fuel additive for internal combustion engines consisting of a composition according to claim 1 .

22. An additived fuel comprising a fuel and a composition according to claim 1 .

23. The additived fuel according to claim 22 , wherein the fuel is selected from the group consisting of gasoils and biofuels.

24. The additived fuel according to claim 22 , wherein the iron mass content is comprised from 1 to 50 ppm of iron metal based on the total mass of the fuel.

25. A method for applying an internal combustion engine comprising a step for delivering to said engine a fuel and a composition according to claim 1 .

26. The composition according to claim 6 , wherein the quaternary polyester amide salt comprises a cation represented by the formula (III):

wherein R 1 is hydrogen or a hydrocarbyl group containing from 1 to 20 carbon

Assignees

• D'Alencon Lauriane
• Lallemand Michael
• Harle Virginie
• Moreton David J
• Macduff Malcolm G J
• Pudlarz Magali
• Greenfield Hannah
• Thetford Dean
• Jones Joanne L
• Rhodia Operations
• Lubrizol Corp

Inventors

• D'Alencon Lauriane
• Lallemand Michael
• Harle Virginie
• Moreton David J
• Macduff Malcolm G J
• Pudlarz Magali
• Greenfield Hannah
• Thetford Dean
• Jones Joanne L

Classifications

• C10L1/2383

  Polyamines or polyimines, or derivatives thereof {(poly)amines and imines; derivatives thereof (substituted by a macromolecular group containing 30C) (C10L1/221 takes precedence)} · CPC title

• C10L1/1208 Primary

  elements · CPC title

• C10L1/198

  obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds {homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid} · CPC title

• C10L1/1881

  carboxylic group attached to an aliphatic carbon atom · CPC title

• C10L1/238

  obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds {(C10L1/221 takes precedence)} · CPC title