Copolymer

Patent metadata

Field	Value
Publication number	US-9574032-B2
Application number	US-201514596798-A
Country	US
Kind code	B2
Filing date	Jan 14, 2015
Priority date	Dec 24, 2012
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A copolymer, a method of manufacturing a copolymer, an encapsulant for optoelectronic devices, and an optoelectronic device are provided. The encapsulant exhibiting excellent adhesion to front substrates and back sheets included in various optoelectronic devices can be provided. Also, the encapsulant capable of maintaining excellent workability and economic feasibility upon manufacture of the device without causing a negative influence on working environments and parts such as optoelectronic elements or wiring electrodes encapsulated in the optoelectronic device can be provided.

First claim

The invention claimed is:

1. A copolymer comprising
a main chain comprising a polymerization unit of an olefin-based monomer;
a branched chain bound to the main chain and represented by the following Formula 1; and
a branched chain bound to the main chain and represented by the following Formula 2:
—SiR 1 l R 2 (2-l) R 3   [Formula 1]

wherein R 1 and R 2 each independently represent a halogen, an amine group, —R 4 R 5 , or —R 5 bound to a silicon atom;
R 4 represents oxygen, or a sulfur atom;
R 5 represents hydrogen, an alkyl group, an aryl group, an aralkyl group, or an acyl group;
l is an integer of 1 or 2;
R 3 represents —OSiR 6 m R 7 (2-m) R 8 bound to a silicon atom;
R 6 and R 7 each independently represent a halogen, an amine group, —R 9 R 10 , or —R 10 bound to a silicon atom;
R 9 represents oxygen, or a sulfur atom;
R 10 represents hydrogen, an alkyl group, an aryl group, an aralkyl group, or an acyl group;
R 8 represents —(CH 2 ) n NR 11 R 12 bound to a silicon atom;
R 11 and R 12 each independently represent hydrogen, or R 13 NH 2 bound to a nitrogen atom;
R 13 represents an alkylene group;
m is an integer of 1 or 2; and
n is an integer greater than or equal to 0,
—SiR 14 o R 15 (3-o)   [Formula 2]

wherein R 14 and R 15 each independently represent a halogen, an amine group, —R 16 R 17 , or —R 17 bound to a silicon atom;
R 16 represents oxygen, or a sulfur atom;
R 17 represents hydrogen, an alkyl group, an aryl group, an aralkyl group, or an acyl group; and
o is an integer ranging from 1 to 3; and
an unsaturated silane and an aminosilane compound engrafted to the main chain,
wherein the aminosilane compound is included in an amount of 1 to 40 parts by weight with respect to 100 parts by weight of the silane compound in the copolymer.

2. The copolymer of claim 1 , wherein R 1 and R 2 each independently represent a hydroxyl group, or —R 4 R 5 bound to the silicon atom;
R 4 represents oxygen;
R 5 represents an alkyl group;
R 3 represents —OSiR 6 m R 7 (2-m) R 8 bound to the silicon atom;
R 6 and R 7 each independently represent a hydroxyl group, or —R 9 R 10 bound to the silicon atom;
R 9 represents oxygen;
R 10 represents an alkyl group;
R 8 represents —(CH 2 ) n NR 11 R 12 bound to the silicon atom,
R 11 and R 12 each independently represent hydrogen, or R 13 NH 2 bound to the nitrogen atom;
R 13 represents an alkylene group;
m is an integer of 1 or 2; and
n is an integer greater than or equal to 0.

3. The copolymer of claim 1 , wherein R 1 and R 2 each independently represent a hydroxyl group;
R 3 represents —OSiR 6 m R 7 (2-m) R 8 bound to the silicon atom;
R 6 and R 7 each independently represent a hydroxyl group;
R 8 represents —(CH 2 )—NR 11 R 12 bound to the silicon atom;
R 11 represents hydrogen;
R 12 represents R 13 NH 2 ;
R 13 represents an alkylene group;
m is an integer of 1 or 2; and
n is an integer greater than or equal to 0.

4. The copolymer of claim 1 , wherein R 14 and R 15 each independently represent a hydroxyl group, or —R 16 R 17 bound to a silicon atom;
R 16 represents oxygen; and
R 17 represents an alkyl group.

5. A method of manufacturing the copolymer as defined in claim 1 , the method comprising:
adding an olefin resin composition, which comprises an olefin resin, an unsaturated silane compound, an aminosilane compound, and a radical initiator, into a reaction vessel; and
reactive extruding the olefin resin composition.

6. The method of claim 5 , wherein the unsaturated silane compound is a compound represented by the following Formula 3:
DSiR 18 p R 19 (3-p)   [Formula 3]

wherein D represents an alkenyl group bound to a silicon atom;
R 18 presents a hydroxyl group, a halogen, an amine group, or —R 20 R 21 bound to a silicon atom;
R 20 represents oxygen, or a sulfur atom;
R 21 represents an alkyl group, an aryl group, or an acyl group;
R 19 represents hydrogen, an alkyl group, an aryl group, or an aralkyl group bound to a silicon atom; and
p is an integer ranging from 1 to 3.

7. The method of claim 5 , wherein the unsaturated silane compound is a vinyl alkoxy silane.

8. The method of claim 5 , wherein the aminosilane compound is a compound represented by the following Formula 4:
SiR 22 q R 23 (4-q)   [Formula 4]

wherein R 22 represents —(CH 2 ) r NR 24 R 25 bound to a silicon atom;
R 24 and R 25 each independently represent hydrogen, or R 26 NH 2 bound to a nitrogen atom;
R 26 represents an alkylene group;
R 23 represents a halogen, an amine group, —R 27 R 28 , or —R 28 bound to a silicon atom;
R 27 represents oxygen, or a sulfur atom;
R 28 represents hydrogen, an alkyl group, an aryl group, an aralkyl group, or an acyl group;
q is an integer ranging from 1 to 4; and
r is an integer greater than or equal to 0.

9. An encapsulant for optoelectronic devices comprising the copolymer as defined in claim 1 .

10. The encapsulant of claim 9 , further comprising an olefin resin.

11. The encapsulant of claim 10 , wherein the olefin resin comprises an ethylene/α-olefin copolymer.

12. The encapsulant of claim 10 , wherein the olefin resin and the copolymer as defined in claim 1 are present at a weight ratio of 1:1 to 20:1.

13. An optoelectronic device comprising a front substrate, the encapsulant for optoelectronic devices as defined in claim 9 , an optoelectronic element, and a back sheet.

Assignees

• Lg Chemical Ltd

Inventors

• Choi Sung Ho
• Lee Choong Hoon
• Woo Ji Yoon
• Kim Hyo Ju
• Gong Jin Sam

Classifications

• H10W74/476

  Organic materials comprising silicon · CPC title

• H10W74/40

  characterised by their materials · CPC title

• H10F19/804

  Materials of encapsulations · CPC title

• H01L31/18

  Electricity · mapped topic

• C08L2203/206

  use in coating or encapsulating of electronic parts · CPC title