Method for Producing Water-Absorbing Polymer Particles with High Swelling Rate and High Centrifuge Retention Capacity with Simultaneously High Permeability of the Swollen Gel Bed
US-2015376318-A1 · Dec 31, 2015 · US
US9574019B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9574019-B2 |
| Application number | US-201013509951-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 22, 2010 |
| Priority date | Nov 23, 2009 |
| Publication date | Feb 21, 2017 |
| Grant date | Feb 21, 2017 |
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A process for preparing water-absorbing polymer particles, comprising polymerization of a foamed monomer solution or suspension, drying, grinding and classification.
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The invention claimed is: 1. A process for producing water-absorbing polymer particles by polymerizing a foamed aqueous monomer solution or suspension comprising a) at least one ethylenically unsaturated monomer which bears an acid group and has been neutralized to an extent of 25 to 95 mol %, b) at least one crosslinker, c) at least one initiator, and d) at least one surfactant, the monomer solution or suspension being polymerized to a polymeric foam and predried to a water content of 5 to 30%, by weight, which comprises subsequently grinding the predried polymeric foam, drying the resulting water-absorbing polymer particles, and classifying the resulting water-absorbing polymer particles. 2. The process according to claim 1 , wherein at least 50 mol % of the neutralized monomer a) are neutralized by means of an inorganic base. 3. The process according to claim 2 , wherein the inorganic base is potassium carbonate, sodium carbonate, or sodium hydroxide. 4. The process according to claim 1 , wherein the ground polymeric foam is classified to a particle size in the range from 100 to 1 000 μm. 5. The process according to claim 1 , wherein the monomer solution or suspension comprises at least 1% by weight of the crosslinker b), based on the unneutralized monomer a). 6. The process according to claim 1 , wherein the monomer a) is acrylic acid to an extent of at least 50 mol %. 7. The method of claim 1 wherein the polymeric foam is predried to a water content of 8 to 25%, by weight. 8. The method of claim 1 wherein the polymeric foam is predried to a water content of 10 to 20%, by weight.
Making expandable particles · CPC title
Hydrogen, oxygen, CO2, nitrogen or noble gases · CPC title
Porous materials, e.g. foams or sponges · CPC title
Extrusion of the foamable blend · CPC title
Homopolymers or copolymers of acids; Metal or ammonium salts thereof · CPC title
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