Multi-layer composite part

Patent metadata

Field	Value
Publication number	US-9573341-B2
Application number	US-201314649142-A
Country	US
Kind code	B2
Filing date	Mar 6, 2013
Priority date	Dec 6, 2012
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A laminated composite part includes a first member comprising a predetermined mating surface, and a second member that is made of an elastically deformable resin material, that comprises a plate-like portion substantially parallel to the mating surface and including a multiplicity of protrusions formed integrally with the plate-like portion, and that is set on the first member such that the protrusions contact the mating surface. The multiplicity of protrusions are formed so as to spread all over the plate-like portion, and a deformation guide portion is provided for each protrusion in a region of the mating surface the tip end of the protrusion contacts, so that when the protrusion is pressed, the deformation guide portion causes the tip end of the protrusion to slide and move along the mating surface in one direction determined for each protrusion and flexurally deforms the protrusion in the one direction.

First claim

The invention claimed is:

1. A laminated composite part including
a first member comprising a predetermined mating surface, and
a second member that is made of an elastically deformable resin material, that comprises a plate-like portion substantially parallel to the mating surface and including a multiplicity of protrusions formed integrally with the plate-like portion so as to protrude toward the mating surface so that space is created between the plate-like portion and the mating surface, and that is set on the first member such that the protrusions contact the mating surface,
the laminated composite part having cushioning properties as tip ends of the protrusions are pressed by the mating surface and elastically deformed, wherein
the multiplicity of protrusions are formed so as to spread all over the plate-like portion, and
a deformation guide portion is provided for each protrusion in a region of the mating surface of the tip end of the protrusion contacts, so that when the protrusion is pressed, the deformation guide portion causes the tip end of the protrusion to slide and move along the mating surface in one direction determined for each protrusion and flexurally deforms the protrusion in the one direction.

2. The laminated composite part according to claim 1 , wherein
an accommodating recess that accommodates the protrusion flexurally deformed in the one direction is provided in the mating surface so as to be continuous with the deformation guide portion.

3. The laminated composite part according to claim 2 , wherein
the accommodating recess has a curved surface smoothly curved in the one direction in which the protrusion is flexurally deformed, and the protrusion is flexurally deformed along the curved surface.

4. The laminated composite part according to claim 1 , wherein
the deformation guide portion is a tilted surface tilted with respect to a plane perpendicular to a centerline of the protrusion.

5. The laminated composite part according to claim 4 , wherein
a stopper with which the tip end of the protrusion comes into contact is provided on a downstream side of the tilted surface to restrict a certain amount or more of flexural deformation of the protrusion.

6. The laminated composite part according to claim 1 , wherein
the deformation guide portion is a textured surface provided on the mating surface to hinder the sliding movement of the tip end of the protrusion in an opposite direction to the one direction by friction.

7. The laminated composite part according to claim 1 , wherein
a set of the protrusions is formed by a pair of the protrusions arranged in line in one linear direction, and a pair of the deformation guide portions are provided for each pair of the protrusions in each set, and
each pair of the deformation guide portions for each set are provided symmetrically in the one linear direction so that the tip ends of the pair of the protrusions slide and move toward each other in the one linear direction.

8. The laminated composite part according to claim 1 , wherein
the multiplicity of protrusions are positioned so as to form each side of a multiplicity of polygons so that the protrusions form a grid pattern in which adjoining ones of the polygons have a common side,
the polygons are squares or hexagons, and the protrusions are provided one by one on each side of the polygons, and
the deformation guide portions are provided so that flexural deformation directions of the protrusions are inward or outward of the polygons and the flexural deformation directions of the protrusions are alternately inward and outward of the polygon around a center of each polygon.

9. The laminated composite part according to claim 1 , wherein
the second member is a surface layer member, and
the first member is a plate-like base material made of a resin material harder than the surface layer member.

Assignees

• Miyashita Osamu
• Toyota Tekko Kk

Inventors

• Miyashita Osamu

Classifications

• B32B2307/51

  Elastic · CPC title

• B32B2307/56

  Damping, energy absorption · CPC title

• B32B27/08

  of synthetic resin · CPC title

• B32B7/02

  Physical, chemical or physicochemical properties · CPC title

• B32B27/32

  comprising polyolefins {(comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30)} · CPC title