Method of pre-evaluating water jet peening, recording medium having program recorded thereon to execute the method, device for executing the method, and water jet peening method

Patent metadata

Field	Value
Publication number	US-9573246-B2
Application number	US-201414540107-A
Country	US
Kind code	B2
Filing date	Nov 13, 2014
Priority date	Nov 29, 2013
Publication date	Feb 21, 2017
Grant date	Feb 21, 2017

Abstract

A condition setting process of determining peening conditions for water jet peening on a peening target object, an analysis process of analyzing a jet when a liquid is jetted from a nozzle model to a peening target object model and obtaining a void rate that is a volume rate of air bubbles contained in a unit volume of the liquid and a collapse rate that is a volume of the air bubbles collapsing in a unit time in the unit volume of the liquid in each position on a surface of the peening target object model, a shock pressure correlation value calculation process of obtaining a shock pressure correlation value that is a product of the void rate and the collapse rate in each position, and a range calculation process of obtaining an effective processing range in which the shock pressure correlation value on the surface of the peening target object model is greater than a predetermined value, based on the shock pressure correlation value in each position.

First claim

What is claimed is:

1. A method of pre-evaluating water jet peening, comprising:
a condition setting process of determining peening conditions for water jet peening on a peening target object;
an analysis process of analyzing a jet when a liquid is jetted from a nozzle model to a peening target object model according to the peening conditions, and obtaining a void rate that is a volume rate of air bubbles contained in a unit volume of the liquid and a collapse rate that is a volume of the air bubbles collapsing in a unit time in the unit volume of the liquid, in a number of positions on a surface of the peening target object model;
a shock pressure correlation value calculation process of obtaining a shock pressure correlation value that is a product of the void rate and the collapse rate in each position on the surface of the peening target object model; and
a range calculation process of obtaining an effective processing range on the surface of the peening target object model indicating an effective water jet peening in which the shock pressure correlation value on the surface of the peening target object model is greater than a predetermined value, based on the shock pressure correlation value in each position on the surface of the peening target object model.

2. The method of pre-evaluating water jet peening according to claim 1 , wherein the predetermined value is 0.

3. The method of pre-evaluating water jet peening according to claim 1 , further comprising:
a determination process of determining whether the effective processing range obtained in the range calculation process is an appropriate range in a relationship with a target processing range,
wherein, when it is determined in the determination process that the effective processing range obtained in the range calculation process is not the appropriate range in the relationship with the target processing range, the peening conditions determined in the condition setting process are changed and then the shock pressure correlation value calculation process and the range calculation process are executed again.

4. The method of pre-evaluating water jet peening according to claim 2 , further comprising:
a determination process of determining whether the effective processing range obtained in the range calculation process is an appropriate range in a relationship with a target processing range,
wherein, when it is determined in the determination process that the effective processing range obtained in the range calculation process is not the appropriate range in the relationship with the target processing range, the peening conditions determined in the condition setting process are changed and then the shock pressure correlation value calculation process and the range calculation process are executed again.

5. The method of pre-evaluating water jet peening according to claim 3 ,
wherein the condition setting process includes a nozzle model setting process of identifying a shape of the nozzle model, and
when it is determined in the determination process that the effective processing range obtained in the range calculation process is not the appropriate range in the relationship with the target processing range, the shape of the nozzle model identified in the nozzle model setting process is changed and then the shock pressure correlation value calculation process and the range calculation process are executed again.

6. The method of pre-evaluating water jet peening according to claim 4 ,
wherein the condition setting process includes a nozzle model setting process of identifying a shape of the nozzle model, and
when it is determined in the determination process that the effective processing range obtained in the range calculation process is not the appropriate range in the relationship with the target processing range, the shape of the nozzle model identified in the nozzle model setting process is changed and then the shock pressure correlation value calculation process and the range calculation process are executed again.

7. The method of pre-evaluating water jet peening according to claim 1 , further comprising an output process of outputting the effective processing range obtained in the range calculation process.

8. A water jet peening method comprising:
executing the method of pre-evaluating water jet peening according to claim 3 ; and
executing water jet peening for the peening target object under the peening conditions determined in the condition setting process when it is determined in the determination process that the effective processing range obtained in the range calculation process is the appropriate range in the relationship with the target processing range.

9. A water jet peening method comprising:
executing the method of pre-evaluating water jet peening according to claim 4 ; and
executing water jet peening for the peening target object under the peening conditions determined in the condition setting process when it is determined in the determination process that the effective processing range obtained in the range calculation process is the appropriate range in the relationship with the target processing range.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Maeguchi Takaharu
• Ota Takahiro
• Takata Tomoshige
• Madokoro Hideki
• Kanasaki Hiroshi
• Hori Nobuyuki

Classifications

• G06F30/23

  using finite element methods [FEM] or finite difference methods [FDM] · CPC title

• C21D7/06

  by shot-peening or the like · CPC title

• B24C1/10 Primary

  for compacting surfaces, e.g. shot-peening (for deforming sheet metal, tubes or profiles B21D31/06; as a metallurgical treatment C21D7/00, C22F1/00) · CPC title

• C21D11/00

  Process control or regulation for heat treatments · CPC title

• G06F30/20

  Design optimisation, verification or simulation (optimisation, verification or simulation of circuit designs G06F30/30) · CPC title