DC-DC converter

Patent metadata

Field	Value
Publication number	US-9570993-B2
Application number	US-201314769173-A
Country	US
Kind code	B2
Filing date	Mar 28, 2013
Priority date	Mar 28, 2013
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A DC-DC converter wherein a series reactor and primary-side terminals of a transformer are connected between output terminals of a full-bridge inverter in which each of an upper arm and a lower arm includes a switching element and a freewheel diode, and a rectifier circuit and a filter circuit are connected to secondary-side terminals of the transformer. The DC-DC converter includes a circulation current generation mode in which a circulation current flowing between the transformer and the switching element is generated in a power non-transmission period, and a circulation current interruption mode in which the circulation current is interrupted.

First claim

The invention claimed is:

1. A DC-DC converter, comprising:
a full-bridge inverter constituted of a reference phase leg and a control phase leg that are connected in parallel with each other and each include an upper arm and a lower arm connected in series with each other and each including at least a switching element and a freewheel diode connected in antiparallel to the switching element;
a series reactor that is connected to at least one of the output terminals of each leg and also connected to a primary-side terminal of a transformer; and
a rectifier circuit that rectifies an induced voltage by the transformer and a filter circuit that smooths an output DC voltage from the rectifier circuit, which are connected to secondary-side terminals of the transformer;
the DC-DC converter further comprising:
a circulation current generation mode in which a circulation current that flows between the transformer and the switching elements is generated in a power non-transmission period; and
a circulation current interruption mode in which the circulation current is interrupted; wherein
a period in which the reference phase is in the ON state is made different from a period in which the control phase is in the ON state, and
a switching pattern for the control phase leg and another switching pattern for the reference phase leg are exchanged with each other for each switching period.

2. A DC-DC converter according to claim 1 , wherein a first circulation period in which the switching element of the upper arm of the reference phase leg is turned off and only the switching element of the lower arm of the control phase leg becomes the ON state, after the first ON period in which the switching element of the upper arm of the reference phase leg and the switching element of the lower arm of the control phase leg are in the ON state, is switched over to a third circulation period in which only the switching element of the lower arm of the reference phase leg is brought into the ON state, until the switching element of the lower arm of the reference phase leg and the switching element of the upper arm of the control phase leg both become the ON state; and
a second circulation period in which the switching element of the lower arm of the reference phase leg is turned off and only the switching element of the upper arm of the reference phase leg becomes the ON state, after a second ON period in which the switching element of the lower arm of the reference phase leg and the switching element of the upper arm of the control phase leg are both in the ON state, is switched over to a fourth circulation period in which only the switching element of the upper arm of the reference phase leg is brought into the ON state, until the switching element of the upper arm of the reference phase leg and the switching element of the lower arm of the control phase leg both become the ON state.

3. A DC-DC converter according to claim 1 , wherein
a first OFF period in which all of the switching elements become the OFF state is provided between a first circulation period in which the switching element of the upper arm of the reference phase leg is turned off and only the switching element of the lower arm of the control phase leg is brought into the ON state, after a first ON period in which the switching element of the upper arm of the reference phase leg and the switching element of the lower arm of the control phase leg are in the ON state, and a third circulation period in which only the switching element of the lower arm of the reference phase leg is brought into the ON state, until a second ON period begins in which the switching element of the lower arm of the reference phase leg and the switching element of the upper arm of the control phase leg are both in the ON state; and
a second OFF period in which all of the switching elements become the OFF state is provided between a second circulation period in which the switching element of the lower arm of the reference phase leg is turned off and only the switching element of the upper arm of the control phase leg is brought into the ON state, after the second ON period, and a fourth circulation period in which only the switching element of the upper arm of the reference phase leg is brought into the ON state, until the first ON period begins.

4. A DC-DC converter according to claim 3 , wherein duration of the circulation current generation mode is adjusted so that the switching element is turned on when a voltage across the switching element reaches near the minimum value.

5. A DC-DC converter according to claim 1 , wherein snubber capacitors are connected in parallel to their respective switching elements of the reference phase leg and the control phase leg, and in the circulation current interruption mode, when an oscillating voltage that is generated by the series reactor and the snubber capacitors and applied to any of the switching elements reaches near a minimum value of the voltage, the switching element is turned on.

6. A DC-DC converter according to claim 1 , wherein the leakage inductance of the transformer is utilized in place of the series reactor.

7. A DC-DC converter, comprising:
a full-bridge inverter constituted of a reference phase leg and a control phase leg that are connected in parallel with each other and each include an upper arm and a lower arm connected in series with each other and each including at least a switching element and a freewheel diode connected in antiparallel to the switching element;
a series reactor that is connected to at least one of the output terminals of each leg and also connected to a primary-side terminal of a transformer; and
a rectifier circuit that rectifies an induced voltage by the transformer and a filter circuit that smooths an output DC voltage from the rectifier circuit, which are connected to secondary-side terminals of the transformer;
the DC-DC converter further comprising:
a circulation current generation mode in which a circulation current that flows between the transformer and the switching elements is generated in a power non-transmission period; and
a circulation current interruption mode in which the circulation current is interrupted;
wherein
a period in which the reference phase is in the ON state is made different from a period in which the control phase is in the ON state;
wherein
a first circulation period in which only the switching element of the lower arm of the control phase leg becomes the ON state is provided between a first ON period in which the switching element of the upper arm of the reference phase leg and the switching element of the lower arm of the control phase leg are both maintained in the ON state after turned on at the same time and a first OFF period in which all of the switching elements become the OFF state, until the switching element of the lower arm of the reference phase leg and the switching element of the upper arm of the control phase leg are turned on at the same time; and
a second circulation period in which only the switching element of the upper arm of the control phase leg becomes the ON state is provided between a second ON period in which the switching element of the lower arm of the reference phase leg and the switching element of the upper arm of the control phase leg are both maintained in the ON state after turned on at the same time and a second OFF period in which all of the switching elements become the OFF state, until the switching element of the upper arm of the reference phase leg and the switching element of the lower arm of the control phase leg are turned on at the same time.

8. A DC-DC converter, comprising:
a full-bridge inverter constituted of a reference phase leg and a control phase leg that are connected i

Assignees

• Takahara Takaaki
• Murakami Satoshi
• Kondo Ryota
• Yamada Masaki
• Mitsubishi Electric Corp

Inventors

• Takahara Takaaki
• Murakami Satoshi
• Kondo Ryota
• Yamada Masaki

Classifications

• H02M2001/0058

  Electricity · mapped topic

• H02M3/3376 Primary

  with automatic control of output voltage or current · CPC title

• Y02B70/1491

  Cross-Sectional Technologies · mapped topic

• H02M3/33546 Primary

  with automatic control of the output voltage or current (H02M3/33561 takes precedence) · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title