Contacting device for connecting an electrical conductor

Patent metadata

Field	Value
Publication number	US-9570818-B2
Application number	US-201314391693-A
Country	US
Kind code	B2
Filing date	Apr 12, 2013
Priority date	Apr 12, 2012
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A contacting device ( 100 ) for connecting an electrical conductor ( 11 ) comprises a connection contact ( 101 ) for fixing the electrical conductor ( 11 ) to the contacting device ( 100 ), wherein the connection contact ( 101 ) has a retainer ( 110 ). The retainer ( 110 ) has an accommodating region ( 112 ) for accommodating the electrical conductor ( 11 ). The accommodating region ( 112 ) tapers between an inlet opening (E 112 ) and a base surface (B 112 ) of the accommodating region ( 112 ) in such a way that a cross section (A 11 ) of the electrical conductor ( 11 ) is deformed when the electrical conductor ( 11 ) is inserted into the accommodating region ( 112 ), whereby the electrical conductor is retained on the connection contact ( 101 ) in the clamping seat. The electrical conductor ( 11 ) can thus be fixed to the connection contact ( 101 ) without bending of the retainer ( 110 ).

First claim

The invention claimed is:

1. A contacting device for connecting an electrical conductor, comprising:
a connection contact for fixing the electrical conductor to the contacting device,
wherein the connection contact has a retainer,
wherein the retainer is formed in such a way that the electrical conductor can be connected to the contacting device by being clamped in the retainer and without bending of the retainer,
wherein the retainer has an accommodating region for accommodating the electrical conductor,
wherein the accommodating region has an inlet opening and a base surface and the accommodating region extends between the inlet opening and the base surface,
wherein the base surface is configured as a flat surface,
wherein the accommodating region continuously tapers from the inlet opening to the base surface in such a way that a cross section of the electrical conductor is deformed when the electrical conductor is inserted into the accommodating region, whereby the electrical conductor is held on the connection contact in a clamping seat, and
wherein the retainer has at least one protrusion, which narrows the inlet opening into the accommodating region.

2. The contacting device according to claim 1 , wherein the accommodating region is trapezoidal or V-shaped in cross section.

3. The contacting device according to claim 1 ,
wherein the accommodating region has at least one first side wall and at least one second side wall,
wherein the at least one first side wall and the at least one second side wall extend from opposite sides of the base surface to the inlet opening, and
wherein the retainer is formed in such a way that the electrical conductor can be fixed to the retainer without bending of the at least one first side wall and the at least one second side wall.

4. The contacting device according to claim 3 , wherein a corner is formed between the at least one first side wall and the base surface and between the at least one second side wall and the base surface.

5. The contacting device according to claim 3 , wherein the at least one first side wall and the at least one second side wall are each arranged at an angle of inclination between 5° to 15° with respect to a perpendicular to the base surface.

6. The contacting device according to claim 3 , wherein the distance between the at least first side wall and the at least one second side wall immediately beneath the inlet opening is greater than the width of the base surface between the at least one first side wall and the at least one second side wall.

7. The contacting device according to claim 6 , wherein the ratio between the distance between the at least one first side wall and the at least one second side wall immediately beneath the inlet opening and the width of the base surface between the at least one first side wall and the at least one second side wall is 1.2 to 3.

8. The contacting device according to claim 1 , comprising:
a contact pin for applying an electrical signal,
wherein the connection contact and the contact pin are interconnected and are formed from the same material piece.

9. A coil former around which an electrical conductor is to be wound, comprising:
a contacting device for connection of the electrical conductor according to claim 1 .

10. An inductive electrical component, in particular a coil or transformer, comprising:
a coil former according to claim 9 ,
wherein the electrical conductor is wound around the coil former, and
wherein the electrical conductor is retained in the accommodating region of the connection contact in a clamping seat.

11. The inductive electrical component according to claim 10 , wherein the electrical conductor is formed as a stranded or enameled wire with a cross section between 0.05 mm 2 and 95 mm 2 .

12. A method for connecting an electrical conductor to a contacting device of a coil former comprising:
providing the coil former according to claim 9 ; and
fixing the electrical conductor to the connection contact of the contacting device by inserting the electrical conductor into the accommodating region of the connection contact in such a way that the cross section of the electrical conductor is deformed when the electrical conductor is inserted into the accommodating region, whereby the electrical conductor is retained on the connection contact in a clamping seat.

13. The method according to claim 12 , wherein the electrical conductor, following the insertion through the inlet opening into the accommodating region, is fixed by the protrusion in a first direction parallel to the perpendicular to the base surface of the accommodating region and is then fixed to the connection contact in a second direction perpendicular to the first direction by being pressed against the base surface.

14. The method according to claim 12 , comprising:
fixing the electrical conductor to the connection contact in such a way that an end of the electrical conductor protrudes from the retainer; and
applying a solder material to the end of the electrical conductor, whereby the end of the electrical conductor is electrically contacted with the connection contact.

Assignees

• Epcos Ag

Inventors

• Som Cem
• Yang Gino
• Cai park

Classifications

• H01R4/2416

  the contact members having insulation-cutting edges, e.g. of tuning fork type · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H01R43/04

  for forming connections by deformation, e.g. crimping tool · CPC title

• Y10T29/49183

  of ferrule about conductor and terminal · CPC title

• H01R43/0235

  for applying solder (H01R43/0228 takes precedence) · CPC title