Fuel cell catalyst layer and uses thereof

Patent metadata

Field	Value
Publication number	US-9570757-B2
Application number	US-201114240106-A
Country	US
Kind code	B2
Filing date	Sep 9, 2011
Priority date	Sep 9, 2011
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

Provided is a fuel cell catalyst layer which has a catalytic performance equivalent to or higher than fuel cell catalyst layers containing platinum alone and which is inexpensive. The fuel cell catalyst layer of the present invention includes a metal oxycarbonitride-containing layer (I) and a platinum-containing layer (II). It is preferable that the mass ratio per unit area of the metal oxycarbonitride in the layer (I) to platinum in the layer (II) (metal oxycarbonitride/platinum) is 2 to 500. It is preferable that the mass per unit area of platinum in the layer (II) is 0.005 to 0.2 mg/cm 2 .

First claim

The invention claimed is:

1. A fuel cell catalyst layer comprising a laminate of a metal oxycarbonitride-containing layer (I) and a platinum-containing layer (II), wherein said platinum-containing layer (II) is formed on said metal oxycarbonitride-containing layer (I), and the mass ratio per unit area of the metal oxycarbonitride in the layer (I) to platinum in the layer (II) (metal oxycarbonitride/platinum) is 2 to 500.

2. The fuel cell catalyst layer according to claim 1 , wherein the mass per unit area of platinum in the layer (II) is 0.005 to 0.2 mg/cm 2 .

3. The fuel cell catalyst layer according to claim 1 , wherein a metal element constituting the metal oxycarbonitride in the layer (I) is at least one metal element selected from the group consisting of aluminum, chromium, manganese, cobalt, nickel, copper, strontium, yttrium, tin, tungsten, cerium, titanium, niobium, tantalum, zirconium, vanadium, hafnium, iron, lanthanum, cerium and samarium.

4. The fuel cell catalyst layer according to claim 1 , wherein a metal element constituting the metal oxycarbonitride in the layer (I) is at least one metal element selected from the group consisting of titanium, niobium, tantalum, zirconium, vanadium, hafnium, iron, lanthanum, cerium and samarium.

5. The fuel cell catalyst layer according to claim 1 , wherein a metal element constituting the metal oxycarbonitride in the layer (I) is at least one metal element selected from the group consisting of titanium, niobium, tantalum, zirconium, iron, lanthanum, cerium and samarium.

6. The fuel cell catalyst layer according to claim 1 , wherein a metal element constituting the metal oxycarbonitride in the layer (I) is at least one metal element selected from the group consisting of titanium and niobium.

7. The fuel cell catalyst layer according to claim 1 , wherein the metal oxycarbonitride in the layer (I) is a metal oxycarbonitride containing fluorine.

8. The fuel cell catalyst layer according to claim 1 , wherein the metal oxycarbonitride in the layer (I) is a metal oxycarbonitride containing at least one element A selected from the group consisting of boron, phosphorus and sulfur, and containing fluorine.

9. The fuel cell catalyst layer according to claim 1 , wherein at least one layer of the layer (I) and the layer (II) further comprises electron conductive particles.

10. The fuel cell catalyst layer according to claim 9 , wherein the electron conductive particles are used as a carrier of platinum in the layer (II).

11. An electrode comprising a fuel cell catalyst layer and a porous support layer, wherein the fuel cell catalyst layer is the fuel cell catalyst layer according to claim 1 .

12. The electrode according to claim 11 , wherein on the porous support layer, the metal oxycarbonitride-containing layer (I) and the platinum-containing layer (II) are laminated in this order.

13. A membrane electrode assembly comprising a cathode, an anode, and an electrolyte membrane interposed between the cathode and the anode, wherein the cathode and/or the anode is the electrode according to claim 11 .

14. The membrane electrode assembly according to claim 13 , wherein on the electrolyte membrane, the platinum-containing layer (II) and the metal oxycarbonitride-containing layer (I) are laminated in this order.

15. A fuel cell comprising the membrane electrode assembly according to claim 13 .

16. A polymer electrolyte fuel cell comprising the membrane electrode assembly according to claim 13 .

Assignees

• Wakizaka Yasuaki
• Monden Ryuji
• Imai Takuya
• Nakajima Hiroshi
• Showa Denko Kk

Inventors

• Wakizaka Yasuaki
• Monden Ryuji
• Imai Takuya
• Nakajima Hiroshi

Classifications

• H01M4/925

  supported on carriers, e.g. powder carriers · CPC title

• H01M4/8657 Primary

  layered · CPC title

• H01M4/8605 Primary

  Porous electrodes · CPC title

• Y02E60/50

  Fuel cells · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title