Production process for electrode catalyst for fuel cell and uses thereof

Patent metadata

Field	Value
Publication number	US-9570755-B2
Application number	US-201113996124-A
Country	US
Kind code	B2
Filing date	Dec 19, 2011
Priority date	Dec 22, 2010
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A production process for an electrode catalyst for a fuel cell, which includes a step (I) of mixing a nitrogen-containing organic substance, a transition metal compound and conductive particles with a solvent and a step (II) of calcining a mixture obtained in the step (I).

First claim

The invention claimed is:

1. A production process for an electrode catalyst for a fuel cell, comprising a step (I) of mixing one or more kinds selected from the group consisting of alanine, arginine, asparagine, asparagic acid, cystine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, serine, threonine, tryptophan, tyrosine, valine, norvaline, glycylglycine, triglycine, tetraglycine and ethylenediamine/dihydrochloride, a metal alkoxide and conductive particles with a solvent and a step (II) of calcining a mixture obtained in the step (I).

2. The production process for an electrode catalyst for a fuel cell as claimed in claim 1 , wherein the conductive particle is carbon black.

3. The production process for an electrode catalyst for a fuel cell as claimed in claim 2 , wherein the molar ratio of carbon black to the total sum of the metal alkoxide in the step (I) is 1 to 15.

4. The production process for an electrode catalyst for a fuel cell as claimed in claim 1 , wherein the molar ratio of the one or more kinds selected from the group consisting of alanine, arginine, asparagine, asparagic acid, cystine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, serine, threonine, tryptophan, tyrosine, valine, norvaline, glycylglycine, triglycine, tetraglycine and ethylenediamine/dihydrochloride to the total sum of the metal alkoxide in the step (I) is 0.1 to 10.

5. The production process for an electrode catalyst for a fuel cell as claimed in claim 1 , wherein the metal of the metal alkoxide is at least one metal selected from the group consisting of titanium, vanadium, chromium, manganese, iron, cobalt, copper, zirconium, niobium, tantalum and tungsten.

6. The production process for an electrode catalyst for a fuel cell as claimed in claim 1 , wherein the metal alkoxide is a compound of at least two transition metals, and one of the transition metals is selected from the group consisting of titanium, zirconium, niobium and tantalum, and the other is selected from the group consisting of vanadium, chromium, manganese, iron, cobalt, copper and tungsten.

7. The production process for an electrode catalyst for a fuel cell as claimed in claim 1 , wherein the step (I) is a step in which the one or more kinds selected from the group consisting of alanine, arginine, asparagine, asparagic acid, cystine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, serine, threonine, tryptophan, tyrosine, valine, norvaline, glycylglycine, triglycine, tetraglycine and ethylenediamine/dihydrochloride, the metal alkoxide and the conductive particles are mixed with the solvent to obtain a catalyst precursor mixed liquid, and thereafter, the solvent is removed from the catalyst precursor mixed liquid to obtain the mixture.

8. The production process for an electrode catalyst for a fuel cell as claimed in claim 7 , wherein a suspending agent comprising a compound having a diketone structure is mixed with the catalyst precursor mixed liquid.

9. The production process for an electrode catalyst for a fuel cell as claimed in claim 8 , wherein the step (I) is a step in which a solution obtained by mixing the metal alkoxide with the solvent is mixed with the suspending agent, subsequently mixed with the one or more kinds selected from the group consisting of alanine, arginine, asparagine, asparagic acid, cystine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, lysine, methionine, phenylalanine, serine, threonine, tryptophan, tyrosine, valine, norvaline, glycylglycine, triglycine, tetraglycine and ethylenediamine/dihydrochloride and then mixed with the conductive particles to obtain the catalyst precursor mixed liquid, and thereafter, the solvent is removed from the catalyst precursor mixed liquid to obtain the mixture.

10. The production process for an electrode catalyst for a fuel cell as claimed in claim 1 , wherein the metal alkoxide is a transition metal compound containing an oxygen atom in a molecule.

11. An electrode catalyst for a fuel cell, obtained by the production process as claimed in claim 1 .

12. A catalyst layer for a fuel cell, comprising the electrode catalyst for a fuel cell as claimed in claim 11 .

13. An electrode having the catalyst layer for a fuel cell as claimed in claim 12 and a gas diffusion layer.

14. A membrane electrode assembly comprising a cathode, an anode and an electrolyte membrane arranged between the cathode and the anode, wherein the cathode and/or the anode is the electrode as claimed in claim 13 .

15. A fuel cell having the membrane electrode assembly as claimed in claim 14 .

16. A solid polymer type fuel cell having the membrane electrode assembly as claimed in claim 14 .

Assignees

• Imai Takuya
• Ichioka Kazunori
• Yu Chunfu
• Wakizaka Yasuaki
• Sato Takashi
• Showa Denko Kk

Inventors

• Imai Takuya
• Ichioka Kazunori
• Yu Chunfu
• Wakizaka Yasuaki
• Sato Takashi

Classifications

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M4/9083

  on carbon or graphite · CPC title

• H01M4/8825 Primary

  Methods for deposition of the catalytic active composition · CPC title

• H01M4/8885

  Sintering or firing · CPC title

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title