Carbonaceous composition for supercapacitor cell electrode, electrode, process for the manufacture thereof and cell incorporating same

Patent metadata

Field	Value
Publication number	US-9570243-B2
Application number	US-201313734033-A
Country	US
Kind code	B2
Filing date	Jan 4, 2013
Priority date	Jan 6, 2012
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A carbonaceous composition usable to constitute a supercapacitor cell electrode, a porous electrode usable to equip such a cell, a process for manufacturing this electrode and one such cell incorporating at least one such electrode, for example in order to equip an electric vehicle. This composition is usable to be in contact with an aqueous ionic electrolyte, is based on a carbonaceous powder and comprises a hydrophilic binder-forming system. The system may include between 3% and 10% by weight a first crosslinked polymer having a number-average molecular weight Mn of greater than 1000 g/mol and having alcohol groups, and between 0.3% and 3% by weight a second polymer of at least one acid and which has a pKa of between 0 and 6 and a number-average molecular weight Mn of greater than 500 g/mol, the first polymer being crosslinked thermally in the presence of the second polymer.

First claim

The invention claimed is:

1. Carbonaceous composition usable to constitute a supercapacitor electrode in contact with an aqueous ionic electrolyte, the composition being based on a carbonaceous powder capable of storing and releasing electrical energy and comprising a hydrophilic binder-forming system, wherein said system comprises:
according to a weight fraction in the composition of between 3% and 10%, at least one first crosslinked polymer having a number-average molecular weight Mn of greater than 1000 g/mol and comprising alcohol groups, and
according to a weight fraction in the composition of between 0.3% and 3%, at least one second polymer of at least one acid and which has a pKa of between 0 and 6 and a number-average molecular weight Mn of greater than 500 g/mol,

said at least one first polymer being crosslinked thermally in the presence of said at least one second polymer.

2. Composition according to claim 1 , wherein said at least one first polymer has a number-average molecular weight Mn of greater than 10 000 g/mol and is a polymer of an at least partially hydrolyzed ester of poly(vinyl acetate) type.

3. Composition according to claim 1 , wherein said first polymer(s) is (are) selected from the group consisting of polyvinyl alcohols (PVAs), poly(hydroxyethyl acrylate)s, poly(hydroxyethyl methacrylate)s and mixtures thereof.

4. Composition according to claim 1 , wherein said first polymer(s) is (are) present in the composition according to a weight fraction of between 4% and 8%.

5. Composition according to claim 1 , wherein said acid(s) is (are) selected from the group consisting of carboxylic acids, sulfonic acids, phosphonic acids and mixtures thereof, said at least one second polymer having a pKa of between 2 and 5 and a number-average molecular weight Mn of greater than 2000 g/mol.

6. Composition according to claim 5 , wherein said second polymer(s) is (are) selected from the group consisting of poly(acrylic acid)s, poly(methacrylic acid)s, poly(styrene-sulfonic acid)s, poly(2-acrylamido-2-methyl-1-propane-sulfonic acid)s, ethylene/maleic acid copolymers, styrene/maleic acid copolymers, styrene-sulfonic acid/maleic acid copolymers, poly(hydroxybutyric acid)s, poly(vinyl-sulfonic acid)s, poly(vinyl-phosphonic acid)s and mixtures thereof.

7. Composition according to claim 1 , wherein said second polymer(s) is (are) present in the composition according to a weight fraction of between 0.4% and 2%.

8. Composition according to claim 1 , wherein said binder-forming system comprises, in combination, a polyvinyl alcohol as first polymer and a poly(acrylic acid) as second polymer.

9. Composition according to claim 1 , wherein said binder-forming system additionally comprises a cellulose derivative having a number-average molecular weight Mn of greater than 10 000 g/mol and/or a salt of alginic acid, which is (are) present in the composition according to a weight fraction of between 0.1% and 1%.

10. Composition according to claim 1 , wherein said binder-forming system additionally comprises a cellulose derivative having a number-average molecular weight Mn of greater than 10 000 g/mol and/or a salt of alginic acid, which is (are) present in the composition according to a weight fraction of between 0.2% and 0.5%.

11. Composition according to claim 10 , wherein said binder-forming system comprises carboxymethyl cellulose as cellulose derivative and/or a sodium alginate as salt of alginic acid.

12. Composition according to claim 1 , wherein said carbonaceous powder comprises:
according to a weight fraction in the composition of between 80% and 86%, at least one milled carbon having a specific surface area greater than or equal to 100 m 2 /g, and
according to a weight fraction in the composition of between 10% and 11%, at least one carbon black having a specific surface area less than or equal to 100 m 2 /g for example of the “Super-PLi” name or active carbon in another form, in order to improve the electrical conductivity of the carbonaceous powder.

13. Composition according to claim 12 , wherein said at least one milled carbon has a specific surface area between 200 and 2000 m 2 /g.

14. Porous electrode usable to equip a supercapacitor cell by being submerged in an aqueous ionic electrolyte, wherein the electrode consists of a composition according to claim 1 and covers a metallic current collector equipping the electrode, which electrode has a thickness of between 200 μm and 400 μm.

15. Supercapacitor cell comprising at least two top and bottom porous electrodes, an electrically insulating membrane separating these electrodes from one another and an ionic electrolyte in which these electrodes are submerged, the cell comprising at least two top and bottom current collectors respectively covered with these top and bottom electrodes, wherein the at least one of these electrodes is as defined in claim 14 .

16. Cell according to claim 15 , wherein said electrolyte is based on at least one acid or salt in an aqueous medium, for example sulfuric acid.

Assignees

• Hutchinson

Inventors

• Dufour Bruno
• Ayme-Perrot David
• Dieudonne Marie
• Sonntag Philippe

Classifications

• H01G11/48 Primary

  Conductive polymers · CPC title

• Y02E60/13

  Energy storage using capacitors · CPC title

• H01G11/32 Primary

  Carbon-based · CPC title

• H01G11/86

  specially adapted for electrodes (carbonisation or activation of carbon for the manufacture of electrodes H01G11/34) · CPC title

• H01G11/38 Primary

  Carbon pastes or blends; Binders or additives therein · CPC title