Transmission unit, power transmission system and vehicle comprising the same

Patent metadata

Field	Value
Publication number	US-9568065-B2
Application number	US-201514644818-A
Country	US
Kind code	B2
Filing date	Mar 11, 2015
Priority date	Sep 10, 2014
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A transmission unit for a vehicle is provided. The transmission unit includes: a plurality of input shafts, each of the input shafts being provided with a shift driving gear thereon; a plurality of output shafts, each of the output shafts being provided with a shift driven gear configured to mesh with a corresponding shift driving gear; a motor power shaft; first and second motor gears fitted over the motor power shaft; a motor synchronizer disposed on the motor power shaft and between the first and second motor gears; in which the first motor gear is configured to rotate together with one of the input shafts; the second motor gear is configured to rotate together with one of the output shafts. A power transmission system including the transmission unit and a vehicle including the power transmission system are also provided.

First claim

What is claimed is:

1. A transmission unit for a vehicle, comprising:
a plurality of input shafts, each of the input shafts being provided with a shift driving gear thereon;
a plurality of output shafts, each of the output shafts being provided with a shift driven gear configured to mesh with a corresponding shift driving gear;
a motor power shaft;
a first motor gear freely fitted over the motor power shaft and configured to rotate together with one of the input shafts;
a second motor gear freely fitted over the motor power shaft and configured to rotate together with one of the output shafts; and
a motor synchronizer disposed on the motor power shaft and between the first and second motor gears.

2. The transmission unit according to claim 1 , further comprising:
a reverse gear freely fitted over the motor power shaft;
a middle idler configured to mesh with the shift driving gear provided on the one of the input shafts; and
a reverse idler gear configured to mesh with the reverse gear and to selectively rotate together with the middle idler.

3. The transmission unit according to claim 2 , further comprising:
a reverse synchronizer configured to synchronize the middle idler and the reverse idler gear.

4. The transmission unit according to claim 3 , wherein the reverse idler gear comprises a gear sleeve and the middle idler is freely fitted over the gear sleeve;
wherein the reverse synchronizer is disposed on the gear sleeve and configured to engage with the middle idler.

5. The transmission unit according to claim 3 , wherein the plurality of input shafts comprise a first input shaft and a second input shaft coaxially fitted over the first input shaft;
wherein the plurality of output shafts comprise first and second output shafts disposed parallel to the first and second input shafts.

6. The transmission unit according to claim 5 , wherein the plurality of shift driving gears comprise: a first-gear driving gear disposed on the first input shaft, a second-gear driving gear disposed on the second input shaft, a third-gear driving gear disposed on the first input shaft, a fourth-gear driving gear disposed on the second input shaft, and a fifth-gear driving gear disposed on the first input shaft;
wherein the plurality of shift driven gears comprise first-gear to fourth-gear driven gears disposed on the first output shaft, and a fifth-gear driven gear disposed on the second output shaft; and
wherein the power transmission system further comprise a first-third gear synchronizer disposed between the first-gear driven gear and the third-gear driven gear, a second-fourth gear synchronizer disposed between the second-gear driven gear and the fourth-gear driven gear, and a fifth gear synchronizer disposed on a side of the fifth-gear driven gear.

7. The transmission unit according to claim 6 , wherein the reverse idler gear is freely fitted over the second output shaft, the middle idler is configured to mesh with the second-gear driving gear, and a transmission gear fixed on the second output shaft is meshed with the second motor gear.

8. The transmission unit according to claim 6 , wherein the reverse synchronizer and the fifth gear synchronizer share a shift fork mechanism.

9. The transmission unit according to claim 6 , wherein the reverse gear is configured as a duplex gear, the duplex gear comprises a first part to mesh with the reverse idler gear and a second part to mesh with a driven gear of a main reducer of the vehicle.

10. The transmission unit according to claim 5 , further comprising a first output gear fixed on the first output shaft and a second output gear fixed on the second output shaft, wherein the first and second output gears are both configured to mesh with the driven gear of the main reducer.

11. A power transmission system for a vehicle, comprising:
a transmission unit according to claim 1 ; and
a first motor generator configured to rotate together with the motor power shaft of the transmission unit.

12. The power transmission system according to claim 11 , wherein the power transmission system further comprises a dual clutch and an engine, wherein the dual clutch comprises: an input terminal connected with the engine, a first output terminal connected with the first input shaft of the transmission unit, and a second output terminal connected with the second input shaft of the transmission unit.

13. The power transmission system according to claim 12 , wherein
the engine is configured to transmit a first part of power to wheels of the vehicle via one of the output shafts by engaging the input terminal of the dual clutch with the first output terminal and the second output terminal of the dual clutch simultaneously to drive the vehicle, and to transmit a second part of power to the first motor generator via the motor power shaft to drive the first motor generator to generate electric power.

14. The power transmission system according to claim 12 , wherein the engine is configured to transmit power to one of the input shafts of the transmission unit, and to transmit the power to the first motor generator by synchronizing the first motor gear via a motor synchronizer to drive the first motor generator to generate electric power, when the vehicle is in a parking state.

15. The power transmission system according to claim 12 , wherein the vehicle is operable in a mechanical reverse mode, an electric reverse mode and a hybrid reverse mode,
wherein when the vehicle is operated in the mechanical reverse mode, the engine is configured to generate a first power, to transmit the first power to one of the input shafts of the transmission unit, and to transmit the first power to the reverse gear via a synchronization of the reverse synchronizer of the transmission unit;
wherein when the vehicle is operated in the electric reverse mode, the first motor generator is configured to generate a second power and transmit the second power to the reverse gear via the synchronization of the reverse synchronizer and a synchronization of the motor synchronizer to the first motor gear; and
wherein when the vehicle is operated in the hybrid reverse mode, the engine is configured to generate a first power, to transmit the first power to one of the input shafts of the transmission unit, and to transmit the first power to the reverse gear via synchronization of the reverse synchronizer; and the first motor generator is configured to generate a second power and to transmit the second power to the reverse gear via the synchronization of the reverse synchronizer and the synchronization of the motor synchronizer to the first motor gear.

16. The power transmission system according to claim 11 , further comprising an engine and a dual clutch;
wherein the dual clutch includes an input terminal connected with the engine, a first output terminal connected with the first input shaft of the transmission unit, and a second output terminal connected with the second input shaft of the transmission unit;
wherein the vehicle is operable in a mechanical reverse mode, an electric reverse mode and a hybrid reverse mode;
wherein when the vehicle is operated in the mechanical reverse mode, the engine is configured to generate a first power, to transmit the first power to one of the input shafts of the transmission unit, and to transmit the first power to the reverse gear via a synchronization of the reverse synchronizer of the transmission unit;
wherein when the vehicle is operated in an electric reverse mode, the first motor generator is configured to generate a second power and output the second power from t

Assignees

• Byd Co Ltd

Inventors

• Yang Dongsheng
• Lian Yubo
• Zhang Jintao
• Luo Hongbin

Classifications

• B60K7/0007

  the motor being electric · CPC title

• B60K2007/0046

  the motor moving together with the vehicle body, i.e. moving independently from the wheel axle · CPC title

• F16H2200/0056

  the gear ratios comprising seven forward speeds · CPC title

• F16H3/006 Primary

  power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions · CPC title

• F16H2003/0822

  characterised by the arrangement of at least one reverse gear · CPC title