Method for making composite carbon nanotube structure

Patent metadata

Field	Value
Publication number	US-9567221-B2
Application number	US-96065810-A
Country	US
Kind code	B2
Filing date	Dec 6, 2010
Priority date	Jun 29, 2010
Publication date	Feb 14, 2017
Grant date	Feb 14, 2017

Abstract

A method for making a composite carbon nanotube structure is introduced. The method includes the following steps. A carbon nanotube structure and a polymer are provided. The polymer and the carbon nanotube structure are composited together. The composite carbon nanotube structure composited with polymer and the carbon nanotube is then graphitized.

First claim

What is claimed is:

1. A method for making a composite carbon nanotube structure, comprising:
providing a carbon nanotube structure and a polymer;
compositing the carbon nanotube structure and the polymer; and
graphitizing the polymer composited with the carbon nanotube structure to obtain the composite carbon nanotube structure comprising a graphite structure, wherein the graphitizing the polymer comprises:
pre-oxidizing the polymer composited with the carbon nanotube structure at a pre-oxidizing temperature to form a pre-oxidized polymer;
heating the pre-oxidized polymer from the pre-oxidizing temperature to a graphitizing temperature; and
carbonizing the pre-oxidized polymer composited with the carbon nanotube structure at the graphitizing temperature, wherein a mass ratio between the graphite structure and the composite carbon nanotube structure is controlled by a time of heating the pre-oxidized polymer from the pre-oxidizing temperature to the graphitizing temperature, wherein the mass ratio between the graphite structure and the composite carbon nanotube structure is increased by expanding the time of heating the pre-oxidized polymer from the pre-oxidizing temperature to the graphitizing temperature.

2. The method of claim 1 , wherein the carbon nanotube structure comprises a carbon nanotube film structure comprising a plurality of carbon nanotubes and defining a plurality of micropores having a size of about 1 nanometer to about 500 nanometers therein; the graphite structure comprises a plurality of graphite segments in the plurality of micropores and combined with the carbon nanotubes with carbon-carbon bonds therebetween.

3. The method of claim 1 , wherein the carbon nanotube structure comprises a carbon nanotube wire comprising a plurality of carbon nanotubes joined end to end by van der Waals attractive force therebetween along an axial direction and defining a plurality of intertube spaces among the plurality of carbon nanotubes; the graphite structure comprises a plurality of graphite fibers in the plurality of intertube spaces and wrapping the plurality of carbon nanotubes along the axial direction.

4. The method of claim 1 , wherein the mass ratio between the graphite structure and the composite carbon nanotube structure is decreased by reducing the time of heating the pre-oxidized polymer from the pre-oxidizing temperature to the graphitizing temperature.

5. The method of claim 1 , wherein the compositing the carbon nanotube structure and the polymer comprises:
dissolving the polymer in an organic solvent to obtain a polymer solution; and
soaking the carbon nanotube structure into the polymer solution.

6. The method of claim 5 , wherein a contact angle between the organic solvent and carbon nanotubes of the carbon nanotube structure is less than 90 degrees.

7. The method of claim 6 , wherein a surface tension of the organic solvent is greater than 20 millimeters per newton.

8. A method for making a composite carbon nanotube structure, comprising:
providing a carbon nanotube structure and a polymer;
compositing the carbon nanotube structure and the polymer; and
graphitizing the polymer composited with the carbon nanotube structure to obtain the composite carbon nanotube structure comprising a graphite structure, wherein the graphitizing the polymer comprises:
pre-oxidizing the polymer composited with the carbon nanotube structure at a pre-oxidizing temperature to form a pre-oxidized polymer;
heating the pre-oxidized polymer from the pre-oxidizing temperature to a graphitizing temperature; and

carbonizing the pre-oxidized polymer composited with the carbon nanotube structure at the graphitizing temperature, wherein a mass ratio between the graphite structure and the composite carbon nanotube structure is controlled by a time of heating the pre-oxidized polymer from the pre-oxidizing temperature to the graphitizing temperature, wherein the mass ratio between the graphite structure and the composite carbon nanotube structure is decreased by reducing the time of heating the pre-oxidized polymer from the pre-oxidizing temperature to the graphitizing temperature.

Assignees

• Liu Kai
• Jiang Kai-Li
• Sun ying-hui
• Fan Shou-Shan
• Univ Tsinghua
• Hon Hai Prec Ind Co Ltd

Inventors

• Liu Kai
• Jiang Kai-Li
• Sun ying-hui
• Fan Shou-Shan

Classifications

• C04B35/6264

  Mixing media, e.g. organic solvents · CPC title

• C04B35/83

  Carbon fibres in a carbon matrix · CPC title

• C04B35/6267

  Pyrolysis, carbonisation or auto-combustion reactions · CPC title

• C04B2235/5288

  Carbon nanotubes · CPC title

• C04B2235/5256

  Two-dimensional, e.g. woven structures · CPC title