Winding, winding method, and automotive rotating electric machine

Patent metadata

Field	Value
Publication number	US-9564782-B2
Application number	US-201114116927-A
Country	US
Kind code	B2
Filing date	Sep 1, 2011
Priority date	Sep 1, 2011
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

[Problem] A winding is provided which is so arranged that disengagement of a winding conductor is not caused after a winding around being finished.
[Constitution] A winding according to the present invention includes a first descending conductor portion ( 2818 c ) being bent from an end-portion ( 2818 a ) of a winding conductor placed at a top portion of an elevated winding portion ( 28 m ) toward an outer lateral side in an axial direction of a winding ( 15 ), and descending along a side face of the elevated winding portion ( 28 m ), from the top portion thereof to a predetermined winding layer ( 2816 ) among a plurality of winding layers constituting the elevated winding portion ( 28 m ); a first connection conductor portion ( 2816 a ) bent from the first descending conductor portion ( 2818 c ) toward an inner lateral side in the axial direction of the winding ( 15 ), and disposed along the side face of the elevated winding portion ( 28 m ) in a direction to which a winding conductor constituting the winding ( 15 ) extends; and a second descending conductor portion ( 2816 c ) being bent from the first connection conductor portion ( 2816 a ) toward the outer lateral side in the axial direction of the winding ( 15 ), and descending along the side face of the elevated winding portion ( 28 m ), from the predetermined winding layer ( 2816 ) to another predetermined winding layer ( 2814 ).

First claim

What is claimed is:

1. A ring-shaped winding including, in an outer circumferential portion thereof, an elevated winding portion in which a cross-sectional shape thereof takes a shape of mound in an axial direction, the winding, comprising:
a first descending conductor portion being bent from an end-portion of a winding conductor placed at a top portion of the elevated winding portion toward an outer lateral side in the axial direction of the winding, and descending along a side face of the elevated winding portion, from the top portion thereof to a predetermined winding layer among a plurality of winding layers forming the elevated winding portion;
a first connection conductor portion bent from the first descending conductor portion toward an inner lateral side in the axial direction of the winding, and disposed along the side face of the elevated winding portion in a direction to which a winding conductor constituting the winding extends; and
a second descending conductor portion being bent from the first connection conductor portion toward the outer lateral side in the axial direction of the winding, and descending along the side face of the elevated winding portion, from the predetermined winding layer to another predetermined winding layer.

2. The winding as set forth in claim 1 , wherein each bending angle is set in a range from 15 degrees to 30 degrees inclusive.

3. The winding as set forth in claim 1 , wherein each bending angle is set at an identical angle.

4. The winding as set forth in claim 1 , wherein the first connection conductor portion is wound for more than or equal to half a turn on the side face of the elevated winding portion.

5. The winding as set forth in claim 1 , wherein the second descending conductor portion is connected to an external conductor connection terminal of the winding by way of a second connection conductor portion disposed along the winding conductor constituting the winding.

6. The winding as set forth in claim 5 , wherein the second connection conductor portion is wound for more than or equal to half a turn on an outer circumferential portion of the winding.

7. The winding as set forth in claim 5 , wherein the winding conductor constituting the winding, the first descending conductor portion, the first connection conductor portion, the second descending conductor portion, the second connection conductor portion, and the external conductor connection portion are made of an identical conductor continuously extending from the winding conductor.

8. The winding as set forth in claim 1 , wherein the elevated winding portion is formed by overlapping at least three winding layers.

9. The winding as set forth in claim 1 , wherein the plurality of winding layers forming the elevated winding portion is formed in such a manner that the number of turns of a winding layer placed at an upper layer is less than that of a winding layer placed at an lower layer.

10. The winding as set forth in claim 1 , wherein the first descending conductor portion and the second descending conductor portion are mutually arranged side by side interposing an interspace therebetween.

11. A method of winding a ring-shaped winding including, in an outer circumferential portion thereof, an elevated winding portion in which a cross-sectional shape thereof takes a shape of mound in an axial direction; the method of winding characterized in that
an end-portion of a winding conductor in a top portion of the elevated winding portion descends along a side face of the elevated winding portion, by way of at least two descending conductor portions bent toward an outer lateral side in the axial direction of the winding, wherein the at least two descending conductor portions are each separated by a connection conductor portion.

12. The method of winding the winding as set forth in claim 11 , wherein the connection conductor portion mutually connecting between the descending conductor portions is wound for more than or equal to half a turn along the side face of the elevated winding portion.

13. The method of winding the winding as set forth in claim 11 , wherein the at least two descending conductor portions each are bent, with respect to a direction to which the winding conductor constituting the winding extends, toward the outer lateral side in the axial direction of the winding in a range from 15 degrees to 30 degrees inclusive.

14. An automotive rotating electric machine driven by an internal-combustion engine mounted on a motor vehicle, the automotive rotating electric machine characterized in that
the winding as set forth in claim 1 is mounted on a rotor as a field winding thereof.

15. The automotive rotating electric machine as set forth in claim 14 , wherein
the rotor comprises
a first rotor magnetic pole including a plurality of claws extending in an axial direction of the rotor, and
a second rotor magnetic pole being disposed to oppose the first rotor magnetic pole, and including a plurality of claws each opposing to the plurality of claws of the first rotor magnetic pole through predetermined gaps; and wherein
the field winding is attached in a space portion surrounded by the plurality of claws of the first rotor magnetic pole and the plurality of claws of the second rotor magnetic pole.

16. The automotive rotating electric machine as set forth in claim 14 , wherein
inner wall portions of the plurality of claws of the first rotor magnetic pole and inner wall portions of the plurality of claws of the second rotor magnetic pole are formed to incline to a side of outer circumferential face of the rotor, toward tip portions of each of the claws, and
an elevated winding portion of the field winding is disposed corresponding to a space portion formed by the inclined inner wall portions of the claws.

17. The winding as set forth in claim 1 , wherein the first descending portion descends across two winding layers.

18. The method of winding the winding as set forth in claim 11 , wherein at least one of the at least two descending conductor portions descends across two winding layers.

Assignees

• Kimura Takahiro
• Tanaka Kazunori
• Mitsubishi Electric Corp

Inventors

• Kimura Takahiro
• Tanaka Kazunori

Classifications

• H02K3/528

  of the claw-pole type · CPC title

• H02K3/12 Primary

  arranged in slots · CPC title

• H02K3/18

  Windings for salient poles · CPC title

• H02K3/522

  for generally annular cores with salient poles · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title