Permanent magnet motor

Patent metadata

Field	Value
Publication number	US-9564779-B2
Application number	US-201114234178-A
Country	US
Kind code	B2
Filing date	Oct 14, 2011
Priority date	Oct 14, 2011
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

Provided is a permanent magnet motor that realizes reduction of both cogging torque and torque ripple, and also downsizing and weight reduction together with torque ripple reduction. When two sets of three-phase armature windings are defined such that a first armature winding 30 - 1 corresponds to U 1 phase, V 1 phase, and W 1 phase and a second armature winding 30 - 2 corresponds to U 2 phase, V 2 phase, and W 2 phase, U 1 phase is provided in both of any adjacent slots of a plurality of slots 27 , or at least one of U 1 phase and U 2 phase is provided in one of any adjacent slots 27 , U 1 phase, V 1 phase, and W 1 phase are shifted by an electric angle of 20° to 40° from U 2 phase, V 2 phase, and W 2 phase upon driving, and a slot opening width Ws of a stator iron core 22 is set to satisfy Ws/(2πRs/Ns)≦0.15, where Rs is an inner radius of the stator iron core and Ns is a slot number of the stator iron core.

First claim

The invention claimed is:

1. A permanent magnet motor comprising:
a rotor including a rotor iron core and a plurality of permanent magnets provided to the rotor iron core; and
a stator including a stator iron core having a plurality of teeth, and two sets of three-phase armature windings provided in a plurality of slots formed in the stator iron core, a first armature winding being supplied with current from a first inverter and a second armature winding being supplied with current from a second inverter, wherein
in the case where the two sets of three-phase armature windings are defined such that the first armature winding corresponds to U 1 phase, V 1 phase, and W 1 phase and the second armature winding corresponds to U 2 phase, V 2 phase, and W 2 phase, the U 1 phase of the first armature winding is provided in both slots of any one pair of adjacent slots of the plurality of slots, or at least one of the U 1 phase of the first armature winding and the U 2 phase of the second armature winding is provided in one slot of any one pair of adjacent slots of the plurality of slots,
the U 1 phase, the V 1 phase, and the W 1 phase of the first armature winding are shifted by an electric angle of 20° to 40° from the U 2 phase, the V 2 phase, and the W 2 phase of the second armature winding upon driving, and
a slot opening width Ws of the stator iron core is set so as to satisfy Ws/(2πRs/Ns)≦0.15, where Rs is an inner radius of the stator iron core and Ns is a slot number of the stator iron core, and
a core back thickness Wc of the stator iron core is set so as to satisfy 0.18≦Wc/(2πRs/M)≦0.50, where M is a pole number of the rotor,
whereby cogging torque whose order number coincides with the slot number Ns and a 6-th order component of torque ripple are reduced.

2. The permanent magnet motor according to claim 1 , wherein
the winding for U 1 phase of the first armature winding is wound on one tooth of any one pair of adjacent teeth of the plurality of teeth, and the winding for U 2 phase of the second armature winding is wound on the other tooth,
the winding for V 1 phase of the first armature winding is wound on one tooth of another pair of adjacent teeth of the plurality of teeth, and the winding for V 2 phase of the second armature winding is wound on the other tooth, and
the winding for W 1 phase of the first armature winding is wound on one tooth of still another pair of adjacent teeth of the plurality of teeth, and the winding for W 2 phase of the second armature winding is wound on the other tooth.

3. The permanent magnet motor according to claim 1 , wherein
ends of adjacent teeth of the stator iron core are connected with each other.

4. The permanent magnet motor according to claim 1 , wherein
a greatest common divisor P between M and Ns is three or greater, where M is the pole number of the rotor and Ns is the slot number of the stator iron core.

5. The permanent magnet motor according to claim 1 , wherein
M=18n±4n and Ns=18n (n is an integer) are satisfied, where M is the pole number of the rotor and Ns is the slot number of the stator iron core.

6. The permanent magnet motor according to claim 1 , wherein
M=12n±2n and Ns=12n (n is an integer) are satisfied, where M is the pole number of the rotor and Ns is the slot number of the stator iron core.

7. The permanent magnet motor according to claim 1 , wherein
the slot opening width Ws is smaller than a wire diameter of the armature windings.

8. The permanent magnet motor according to claim 1 , wherein
the permanent magnets are embedded in the rotor iron core, and the length in a radius direction of each permanent magnet is longer than the length in a circumferential direction.

9. The permanent magnet motor according to claim 1 , wherein
the permanent magnets have a cross-sectional shape of rectangle, and the length in a radius direction of each permanent magnet is longer than the length in a circumferential direction,
the magnetization directions of the permanent magnets are set such that surfaces facing to each other of the adjacent permanent magnets have the same pole,
the rotor iron core is interposed between the adjacent permanent magnets and has a curved surface portion on a surface thereof facing to the stator side, the shape of the curved surface portion being formed to be such a convex curved surface that a gap length from the stator is shortened toward a midpoint between the adjacent permanent magnets, and
a non-magnetic portion is provided in contact with an end surface of each permanent magnet on an inner circumferential side.

10. The permanent magnet motor according to claim 1 , wherein
the permanent magnets of the rotor are arranged in the circumferential direction, the number of the permanent magnets being M/2, where M is the pole number of the stator.

11. The permanent magnet motor according to claim 10 , wherein
the permanent magnets are embedded in the rotor iron core, and the length in a radius direction of each permanent magnet is longer than the length in a circumferential direction,
a non-magnetic portion is provided on the inner circumferential side of each permanent magnet, and
a non-magnetic portion is provided between the adjacent permanent magnets.

12. The permanent magnet motor according to claim 1 , wherein
the armature windings of the stator are wound in a distributed manner, and
the slot number for each pole for each phase is an even number equal to or greater than 2.

13. The permanent magnet motor according to claim 1 , the permanent magnet motor being provided in parallel to a movement direction of a rack shaft of an electric power steering apparatus.

Assignees

• Nakano Masatsugu
• Akutsu Satoru
• Asao Yoshihito
• Takizawa Yuji
• HIROTANI Yu
• Takiguchi Ryuichi
• Mitsubishi Electric Corp

Inventors

• Nakano Masatsugu
• Akutsu Satoru
• Asao Yoshihito
• Takizawa Yuji
• HIROTANI Yu
• Takiguchi Ryuichi

Classifications

• H02K29/03

  with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/28

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K1/278

  Surface mounted magnets; Inset magnets · CPC title

• H02K1/165 Primary

  Shape, form or location of the slots · CPC title