High-efficiency battery equalization for charging and discharging

Patent metadata

Field	Value
Publication number	US-9564763-B2
Application number	US-201514886802-A
Country	US
Kind code	B2
Filing date	Oct 19, 2015
Priority date	Aug 28, 2009
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

A non-contiguous group of cells in a battery of cells is selected for charging or discharging the battery.

First claim

What is claimed is:

1. A method for charging a battery of cells, comprising:
determining a voltage of each of a plurality of cells in the battery;
selecting a subset of the plurality of cells based at least in part on the determined voltages, the subset comprising the N least charged cells, wherein a sum of operating voltages of the N cells is at most equal to a charging voltage;
creating a series connection of cells that includes the subset of the plurality of cells, the series connection of cells excluding at least one cell that requires charging; and
charging the series connection of cells with the charging voltage.

2. The method of claim 1 , wherein selecting the subset of the plurality of cells comprises determining at least one of a resting voltage, impedance, or state of charge of each of the plurality of cells.

3. The method of claim 1 , wherein the series connection of cells comprises at least two non-adjacent cells.

4. The method of claim 1 , wherein the charging voltage for charging the series connection of cells is approximately equal to a multiple of the operating voltage for one of the N cells.

5. The method of claim 1 , further comprising modulating the charging voltage with a switching circuit.

6. The method of claim 1 , further comprising re-determining, after a delay, the voltage of each of the plurality of cells.

7. The method of claim 6 , further comprising selecting, after the delay, a new subset of the plurality of cells.

8. The method of claim 1 , further comprising identifying a faulty cell in the battery and bypassing the faulty cell.

9. The method of claim 1 , further comprising monitoring, during charging, the voltage of each cell in the series connection of cells.

10. The method of claim 1 , wherein cells in the series connection of cells are mismatched and a parameter of each cell deviates, during charging, by less than 1% across the cells.

11. The method of claim 10 , wherein the parameter is at least one of resting cell voltage, cell impedance, and percentage of charge.

12. A system for managing charge on cells in a battery, the system comprising:
a voltage-sensing circuit for sensing a voltage across each of a plurality of cells;
a processor for i) selecting a subset of the plurality of cells based at least in part on the sensed voltage of each of the plurality of cells, the subset comprising, in a charging mode, the N least charged cells, wherein a sum of operating voltages of the N cells is at most equal to a charging voltage, and ii) causing the subset of the plurality of cells to be electrically coupled in a series connection of cells, the series connection of cells excluding, in the charging mode, at least one cell that requires charging; and
an output port across the series connection of cells.

13. The system of claim 12 , wherein selecting the subset of the plurality of cells is further based on a resting voltage, impedance, or state of charge of each of the plurality of cells.

14. The system of claim 12 , wherein the voltage-sensing circuit comprises a voltage sensor local to each cell.

15. The system of claim 12 , wherein each of the plurality of cells further comprises circuitry for disabling the cell if the sensed voltage deviates from a threshold.

16. The system of claim 12 , wherein each of the plurality of cells further comprises a bypass switch.

17. The system of claim 12 , wherein the processor further comprises circuitry for selecting, after a delay, a new subset of the plurality of cells.

18. The system of claim 12 , further comprising a pulse-width modulator for adjusting a voltage across the output port.

19. The system of claim 12 , wherein the output port is applied to a voltage source for charging the series connection of cells.

20. The system of claim 12 , wherein the output port is applied to a load for discharging the series connection of cells.

21. A system for managing charge on cells in a battery, the system comprising:
a plurality of cells, each cell being in parallel with a bypass switch and in series with a cutoff switch;
a voltage-sensing circuit for sensing a voltage across each of the plurality of cells; and
a processor for i) selecting a subset of the plurality of cells based at least in part on the sensed voltages, the subset comprising, in a charging mode, the N least charged cells, wherein a sum of operating voltages of the N cells is at most equal to a charging voltage, and ii) configuring, using the bypass and cutoff switches, a series connection of cells comprising the subset of the plurality of cells, the series connection of cells excluding, in the charging mode, at least one cell that requires charging.

Assignees

• Charles Stark Draper Laboratory Inc

Inventors

• Finberg Steve
• Kishinevsky Michael

Classifications

• H02J7/54 Primary

  Passive balancing, e.g. using resistors or parallel MOSFETs · CPC title

• H02J7/0021

  Electricity · mapped topic

• H02J7/0016 Primary

  Electricity · mapped topic

• Y02T10/7055

  Cross-Sectional Technologies · mapped topic

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title