Power plug and power receptacle with over-temperature protection function

Patent metadata

Field	Value
Publication number	US-9564718-B2
Application number	US-201414557011-A
Country	US
Kind code	B2
Filing date	Dec 1, 2014
Priority date	Nov 17, 2014
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

An electrical power plug or receptacle with an over-temperature protection function, including a reset switch operated by a solenoid that electrically connects and disconnects the input side and output side electrical lines, and an temperature-controlled switch disposed in thermal contact with one or more electrical conductor plates on the input or output side. The temperature-controlled switch is connected in series with the solenoid between the output side phase and neutral lines. When the temperature of the temperature-controlled switch is within a normal range, the switch is open and does not form a current path with the solenoid. When the temperature is at or above a threshold temperature, the temperature-controlled switch is closed, a current flows through the switch and the solenoid between the output side phase and neutral lines, and the solenoid operates the reset switch to disconnect the input side from the output side.

First claim

What is claimed is:

1. An electrical device, being either a power plug or a receptacle, having an over-temperature protection function, comprising:
input side phase and neutral lines and output side phase and neutral lines;
a reset switch for electrically connecting and disconnecting the input side phase and neutral lines and the output side phase and neutral lines;
a solenoid mechanically couplet to the reset switch, wherein when a current flows through the solenoid, the solenoid operates the reset switch to disconnect the input side phase and neutral lines from the output side phase and neutral lines;
two or more electrical conductor plates, include at least a phase plate and a neutral plate, electrically coupled respectively to either the input side phase and neutral lines or the output side phase and neutral lines;
at least one temperature-controlled switch, disposed in direct or indirect thermal contact with at least one of the electrical conductor plates, the temperature-controlled switch including two metal strips that are either in contact with each other or separated form each other based on their temperature, wherein the temperature-controlled switch is electrically connected in series with the solenoid between the output side phase and neutral lines, and wherein the temperature-controlled switch is in an open state when its temperature is below a predetermined threshold temperature and in a closed state when its temperature is at or above the predetermined threshold temperature,
wherein when the temperature of the temperature-controlled switch is at or above the predetermined threshold temperature, the temperature-controlled switch is closed, a current flows through the temperature-controlled switch and the solenoid between the output side phase and neutral lines, and the solenoid operates the reset switch to disconnect the input side phase and neutral lines from the output side phase and neutral lines; and
thermally conductive materials disposed between the temperature-controlled switch and the phase plate and between the temperature-controlled switch and the neutral plate.

2. The electrical device of claim 1 , wherein the thermally conductive materials are metal or non-metal materials having high thermal conductivity.

3. The electrical device of claim 1 , further comprising:
an insulating housing; and
a control circuit board disposed inside the insulating housing, the control circuit board being electrically connected to the solenoid, for detecting a fault condition and operating the solenoid when detecting the fault condition.

4. The electrical device of claim 1 , being a power plug, wherein the two or more electrical conductor plates are electrically coupled respectively to the input side phase and neutral lines.

5. The electrical device of claim 1 , being a receptacle, wherein the two or more electrical conductor plates are electrically coupled respectively to the output side phase and neutral lines.

Assignees

• Li Chengli

Inventors

• Li Chengli

Classifications

• H01R2103/00

  Two poles · CPC title

• H01R13/7137 Primary

  with thermal interrupter (H01R13/7132 takes precedence) · CPC title

• H01R24/78

  with additional earth or shield contacts · CPC title

• H01R25/006

  the coupling part being secured to apparatus or structure, e.g. duplex wall receptacle · CPC title

• H01R24/30

  with additional earth or shield contacts · CPC title