Composite cathode active material, and cathode and lithium battery each using the same

Patent metadata

Field	Value
Publication number	US-9564628-B2
Application number	US-201213610599-A
Country	US
Kind code	B2
Filing date	Sep 11, 2012
Priority date	May 8, 2012
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

In one aspect, a composite cathode active material including at least one large-diameter active material, and at least one small-diameter active material, a cathode including the composite cathode active material and a lithium battery including the cathode is provided.

First claim

What is claimed is:

1. A composite cathode active material comprising at least one large-diameter active material represented by Formula 2 below:
Li x Co 1−y−z Ni y M z O 2−α X α ;  Formula 2

and
at least one small-diameter active material represented by Formula 6 below:
Li a Co 1−b−c Ni b M c O 2−α X α ;  Formula 6

wherein, in Formulae 2 and 6, 1.02≦x≦1.04, 0≦y≦0.9, 0≦z≦0.5, 0≦α≦2, 0.87≦a≦0.92, 0≦b≦0.9, 0≦c≦0.5; M is at least one element selected from the group consisting of aluminum (Al), nickel (Ni), manganese (Mn), chromium (Cr), iron (Fe), magnesium (Mg), strontium (Sr), vanadium (V), and a rare-earth element; and X is an element selected from the group consisting of oxygen (O), fluorine (F), sulfur (S), and phosphorus (P),
wherein the content of the transition metal is greater than the content of the lithium content in the small-diameter active material in Formula 6 and the content of the transition metal is less than the content of the lithium content in the large-diameter active material in Formula 2.

2. The composite cathode active material of claim 1 , wherein the large-diameter active material is from about 60 wt % to about 99 wt % of the composite cathode active material, and the small-diameter active material is from about 1 wt % to about 40 wt % of the composite cathode active material.

3. The composite cathode active material of claim 1 , wherein the large-diameter active material is from about 75 wt % to about 85 wt % of the composite cathode active material, and the small-diameter active material is from about 15 wt % to about 25 wt % of the composite cathode active material.

4. The composite cathode active material of claim 1 , wherein an average particle diameter (D50) ratio of the large-diameter active material to the small-diameter active material is from about 2:1 to about 20:1.

5. The composite cathode active material of claim 1 , wherein the large-diameter active material has an average particle diameter (D 50 ) of from about 5 μm to about 50 μm.

6. The composite cathode active material of claim 1 , wherein the small-diameter active material has an average particle diameter (D 50 ) of from about 0.1 μm to about 10 μm.

7. The composite cathode active material of claim 1 , wherein the composite cathode active material has a press density of about 3.31 g/cm 3 or greater.

8. The composite cathode active material of claim 1 , wherein the large-diameter active material is represented by Formula 9 below, and the small-diameter active material is represented by Formula 10 below:
Li x Co 1−y−z Ni y Mn z O 2   Formula 9

Li a Co 1−b−c Ni b Mn c O 2   Formula 10

wherein, in Formulae 9 and 10, 1.02≦x≦1.04, 0≦y≦0.9, 0≦z≦0.5, 0.87≦a≦0.92, 0≦b≦0.9, and 0≦c≦0.5.

9. A cathode comprising the composite cathode active material of claim 1 .

10. The cathode of claim 9 , wherein an average particle diameter (D50) ratio of the large-diameter active material to the small-diameter active material is from about 2:1 to about 20:1.

11. The cathode of claim 9 , wherein the large-diameter active material has an average particle diameter (D 50 ) of from about 5 μm to about 50 μm.

12. The cathode of claim 9 , wherein the small-diameter active material has an average particle diameter (D 50 ) of from about 0.1 μm to about 10 μm.

13. The cathode of claim 9 , wherein the large-diameter active material is represented by Formula 9 below, and the small-diameter active material is represented by Formula 10 below:
Li x Co 1−y−z Ni y Mn z O 2   Formula 9

Li a Co 1−b−c Ni b Mn c O 2   Formula 10

wherein, in Formulae 9 and 10, 1.02≦x≦1.04, 0≦y≦0.9, 0≦z≦0.5, 0.87≦a≦0.92, 0≦b≦0.9, and 0≦c≦0.5.

14. A lithium battery comprising the cathode of claim 9 .

15. The lithium battery of claim 14 , wherein an average particle diameter (D50) ratio of the large-diameter active material to the small-diameter active material is from about 2:1 to about 20:1.

16. The lithium battery of claim 14 , wherein the large-diameter active material has an average particle diameter (D 50 ) of from about 5 μm to about 50 μm.

17. The lithium battery of claim 14 , wherein the small-diameter active material has an average particle diameter (D 50 ) of from about 0.1 μm to about 10 μm.

18. The lithium battery of claim 14 , wherein the large-diameter active material is represented by Formula 9 below:
Li x Co 1−y−z Ni y Mn z O 2   Formula 9

the small-diameter active material is represented by Formula 10 below:
Li a Co 1−b−c Ni b Mn c O 2   Formula 10

wherein, in Formulae 9 and 10, 1.02≦x≦1.04, 0≦y≦0.9, 0≦z≦0.5, 0.87≦a≦0.92, 0≦b≦0.9, and 0≦c≦0.5.

Assignees

• Kim Ji-Hyun
• Park Do-Hyung
• Kwon Seon-Young
• Kim Min-Han
• Moon Joong-Ho
• Kim Kyoung-Hyun
• Park Han-Eol
• Kim Ki-Hyun
• Hong Ming-Zi
• Woo Myong-A
• Samsung Sdi Co Ltd

Inventors

• Kim Ji-Hyun
• Park Do-Hyung
• Kwon Seon-Young
• Kim Min-Han
• Moon Joong-Ho
• Kim Kyoung-Hyun
• Park Han-Eol
• Kim Ki-Hyun
• Hong Ming-Zi
• Woo Myong-A

Classifications

• H01M4/362

  Composites · CPC title

• H01M4/1315 Primary

  containing halogen atoms, e.g. LiCoOxFy · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• Y02E60/122

  Cross-Sectional Technologies · mapped topic

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title