Electrical conductor paths

Patent metadata

Field	Value
Publication number	US-9562443-B2
Application number	US-201414204780-A
Country	US
Kind code	B2
Filing date	Mar 11, 2014
Priority date	Aug 19, 2009
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

A component, for example an aerofoil vane or other gas path structure in a gas turbine machine such as a gas turbine engine, in which an insulated electrical conductor path is embedded structurally integrally, and in which electromagnetic shielding, for the embedded electrical conductor path is provided structurally integrally.

First claim

The invention claimed is:

1. An aircraft component comprising:
an insulated electrical conductor path that is embedded structurally integrally, wherein
electromagnetic shielding for the embedded electrical conductor path is provided structurally integrally to suppress electromagnetic effects between the embedded electrical conductor path and other electrical conductor paths in the aircraft,
the aircraft component is formed of a fiber-reinforced composite material,
the insulated electrical conductor path and the electromagnetic shielding are integrated into the structure of the composite material,
the structural integrity of the composite material is maintained when the insulated electrical conductor path and the electromagnetic shielding are integrated, and
the insulated electrical conductor path and the electromagnetic shielding are integrally woven into the structure of the composite material.

2. An aircraft component as claimed in claim 1 , wherein the aircraft component is a gas path structure of a gas turbine machine.

3. An aircraft component as claimed in claim 2 , wherein the aircraft component is an aerofoil vane of a gas turbine machine.

4. An aircraft component as claimed in claim 1 , wherein the fiber-reinforced composite material comprises plies, each ply comprising a weave of fibers, and a matrix material in which the plies are embedded.

5. An aircraft component as claimed in claim 4 , wherein each of the plies of the fiber reinforced plastic structure comprises a weave of electrically insulating fibers, and wherein an electrically insulating fiber is substituted by an electrically conducting fiber integrally woven into a predetermined ply, the electrically conducting fiber thereby providing the electrical conductor path or the electromagnetic shielding.

6. An aircraft component as claimed in claim 4 , wherein each of the plies of the fiber reinforced plastic structure comprises a weave of electrically insulating fibers, and wherein an electrically insulating fiber is provided with an electrically conducting covering integrally woven with the fiber into a predetermined ply, the fiber having the electrically conducting covering thereby providing the electrical conductor path or the electromagnetic shielding.

7. An aircraft component as claimed in claim 4 , wherein one or more plies each comprising a weave of electrically insulating fibers, are laid up in such a way that a channel is provided in which one or more electrically conducting members are embedded, thereby providing the electrical conductor path and/or the electromagnetic shielding.

8. An aircraft component as claimed in claim 4 , wherein at least some of the plies are of fibers having some electrical conductivity, such that they provide the electrical conductor path and/or the electromagnetic shielding.

9. An aircraft component as claimed in claim 8 , wherein plies of fibers having some electrical conductivity provide both the electrical conductor path and the electromagnetic shielding, the plies of the electrical conductor path and the plies of the electromagnetic shielding being electrically insulated from one another.

10. An aircraft component as claimed in claim 9 , wherein the plies of the electrical conductor path and the plies of the electromagnetic shielding are electrically insulated from one another by a ply or plies of electrically insulating fibers.

11. An aircraft component as claimed in claim 1 , comprising a conductive surface coating which provides electromagnetic shielding.

12. An aircraft component as claimed in claim 11 , wherein the aircraft component is a gas path structure of a gas turbine machine, and the conductive surface coating is an erosion protection coating on the gas path structure.

13. A precursor of an aircraft component as claimed in claim 1 , having a fiber reinforced plastic structure comprising plies, each ply comprising a weave of fibers, and a matrix material in which the plies are embedded, wherein one or more plies each comprising a weave of electrically insulating fibers, are laid up in such a way that a channel is provided in which there is embedded one or more passageway defining members, providing passageways in the completed precursor, into which passageways one or more electrically conducting members may be subsequently introduced to provide the electrical conductor path and/or the electromagnetic shielding.

14. A gas turbine machine comprising an aircraft component as claimed in claim 1 .

Assignees

• Rolls Royce Plc

Inventors

• Roberts David V
• Mcmillan Alison Jane
• Booth Stephen John

Classifications

• B29D99/0025

  Producing blades or the like, e.g. blades for turbines, propellers, or wings · CPC title

• B29L2031/08

  Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers · CPC title

• F01D5/282

  Selecting composite materials, e.g. blades with reinforcing filaments · CPC title

• F01D17/02

  Arrangement of sensing elements · CPC title

• B29C70/882 Primary

  partly or totally electrically conductive, e.g. for EMI shielding (conductive floors or floor coverings H05F3/025; EMI shielding in general H05K9/00) · CPC title