Magnetic drill press with alternate power source

Patent metadata

Field	Value
Publication number	US-9561568-B2
Application number	US-201414262085-A
Country	US
Kind code	B2
Filing date	Apr 25, 2014
Priority date	Apr 25, 2014
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

A magnetic drill is provided with an alternate power source. The drill is comprises of: an electric motor for driving a tool; a controller configured to receive an AC input signal and operable to control a drive signal to the electric motor; an electromagnet arranged in a base of the drill housing and operable, in response to a DC voltage, to magnetically couple the base to a surface proximate to the base; an AC/DC converter configured to receive the AC input signal and operates, independent from the controller and in the presence of the AC input signal, to output a DC voltage to the electromagnet; and an alternate power source circuit that monitors the DC voltage output by the converter and, in the absence thereof, provides an alternate DC voltage to the electromagnet.

First claim

What is claimed is:

1. A magnetic drill, comprising:
a housing with a base configured to attach to a surface;
an electric motor for driving a tool;
a controller configured to receive an AC input signal and operable to control a drive signal to the electric motor;
an electromagnet arranged in the base of the housing and powered by a DC voltage, to magnetically couple the base to the surface;
a converter configured to receive the AC input signal and, independent from the controller and in the presence of the AC input signal, to output the DC voltage to the electromagnet; and
an alternate power source circuit that monitors the DC voltage output by the converter and, in the absence of the DC voltage, provides an alternate DC voltage to the electromagnet, wherein the alternate power source circuit includes a battery and a detector that monitors the DC voltage output by the converter and electrically couples the battery to the electromagnet in the absence of a DC voltage output from the converter,
wherein the controller determines a number of occurrences or an amount of time when the battery is energizing the electromagnet and generates a notification when the number of occurrences of the amount of time exceeds a predefined threshold.

2. The magnetic drill of claim 1 further comprises a switch for powering on and off the motor, wherein the switch having at least two terminals placed in series with the converter.

3. The magnetic drill of claim 1 wherein the detector is further defined as a second diode having a cathode electrically coupled to a node interposed between the first diode and the electromagnet.

4. The magnetic drill of claim 1 further comprises a charging circuit configured to receive the AC input signal and maintain charge of the battery.

5. The magnetic drill of claim 1 wherein the detector generates a user perceptible alert when the battery is electrically coupled to the electromagnet.

6. The magnetic drill of claim 1 wherein the controller is configured to monitor the battery and generate a notification to replace the battery based on condition of the battery.

7. The magnetic drill of claim 2 further comprises a first diode interposed between the converter and the electromagnet.

8. A magnetic drill, comprising:
a housing with a base configured to attach to a planar surface;
an electromagnet arranged in the base of the housing and operable, in response to a DC voltage, to magnetically couple the base to a surface proximate to the base;
an electric motor for driving a tool;
a converter configured to receive an AC input signal operates, in the presence of the AC input signal, to output a DC voltage to the electromagnet;
a controller configured to receive the DC voltage from the converter and operable to energize the electromagnet; and
an alternate power source circuit that monitors the DC voltage output by the controller using a detector and, in the absence thereof, provides an alternate DC voltage to the electromagnet, where the detector is interposed between the alternate DC voltage and the electromagnet,
wherein the controller determines a number of occurrences or an amount of time when the battery is energizing the electromagnet and generates a notification when the number of occurrences or the amount of time exceeds a predefined threshold.

9. The magnetic drill of claim 8 further comprises a switch for powering on and off the motor, wherein the switch having at least two terminals placed in series with the converter.

10. The magnetic drill of claim 9 wherein the detector further comprises a first diode interposed between the converter and the electromagnet.

11. The magnetic drill of claim 10 wherein the alternate power source circuit includes a battery.

12. The magnetic drill of claim 11 wherein the detector monitors the DC voltage output by the controller and electrically couples the battery to the electromagnet in the absence of a DC voltage output from the converter.

13. The magnetic drill of claim 12 wherein the detector is further defined as a second diode having a cathode electrically coupled to a node interposed between the first diode and the electromagnet.

Assignees

• Black & Decker Inc

Inventors

• Brotto Daniele C

Classifications

• B23B2260/062

  Electric motors · CPC title

• B23B39/14

  with special provision to enable the machine or the drilling or boring head to be moved into any desired position, e.g. with respect to immovable work · CPC title

• B23B2270/32

  Use of electronics · CPC title

• B25H1/0071 Primary

  by magnetic means · CPC title

• B23B2260/024

  Batteries · CPC title