Cerium oxide having high catalytic performance

Patent metadata

Field	Value
Publication number	US-9561491-B2
Application number	US-201113639778-A
Country	US
Kind code	B2
Filing date	Apr 6, 2011
Priority date	Apr 6, 2010
Publication date	Feb 7, 2017
Grant date	Feb 7, 2017

Abstract

A catalyst that includes cerium oxide having a fluorite lattice structure is provided. The cerium oxide includes cerium atoms in mixed valence states of Ce 3+ /Ce 4+ , in which the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice ranges from 40% to 90% at 20° C. The valence states Ce 3+ and Ce 4+ are reversible in reduction and oxidation reactions, and the cerium oxide maintains catalytic ability at temperatures at least up to 450° C.

First claim

What is claimed is:

1. A catalyst comprising:
cerium oxide nanotubes or nanorods having a fluorite lattice structure comprising cerium atoms in mixed valence states of Ce 3+ and Ce 4+ , in which the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice is configured to be approximately equal to a pre-selected value in a range from 40% to 70% at 20° C., the valence states Ce 3+ and Ce 4+ being reversible in reduction and oxidation reactions, the cerium oxide nanotubes or nanorods maintaining catalytic ability at temperatures at least up to 450° C.,
wherein the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice is determined at least in part by activating the cerium oxide nanotubes or nanorods in an environment containing oxygen at a pressure at or below 10 Torr and at a temperature not more than 400° C.

2. The catalyst of claim 1 , comprising small particles decorated near the surface of the fluorite structured cerium oxide lattice, in which the surface region of the cerium oxide lattice structure has a higher concentration of the small particles than an inner region of the cerium oxide lattice structure, the small particles having a diameter equal to or less than 1 nm.

3. The catalyst of claim 2 in which the small particles comprise at least one of gold, tin, palladium, an alloy of gold and silver, an alloy of gold and copper, the oxide of the above, or a combination of the above.

4. The catalyst of claim 3 in which the small particles comprise gold particles, and the concentration of the gold particles on the cerium oxide nanotubes or nanorods ranges from 0.001 to 5.0 atomic percent compared to cerium.

5. The catalyst of claim 4 in which the concentration of the gold particles ranges from 0.005 to 0.02 atomic percent compared to cerium.

6. The catalyst of claim 3 in which the small particles comprise at least one of palladium particles or palladium oxide particles, and the concentration of the palladium particles or palladium oxide particles on the fluorite structured cerium oxide nanotubes or nanorods ranges from 0.1 to 5 atomic percent compared to cerium.

7. The catalyst of claim 2 in which the small particles comprise at least one of gold, silver, copper, zirconium, vanadium, platinum, palladium, iron, zinc, cobalt, silicon, nickel, manganese, rhodium, ruthenium, tungsten, rhenium, cadmium, iridium, molybdenum, phosphorus, tantalum, osmium, titanium, chromium, scandium, sulfur, rare earths elements, the oxide of at least one of the above, or a combination of the above.

8. The catalyst of claim 2 in which the concentration of the small particles on the fluorite structured cerium oxide nanotubes or nanorods ranges from 0.001 to 5.0 atomic percent compared to cerium.

9. The catalyst of claim 1 in which the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice structure ranges from 40% to 50% at 20° C.

10. The catalyst of claim 1 in which the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice structure ranges from 50% to 60% at 20° C.

11. The catalyst of claim 1 in which the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice structure ranges from 60% to 70% at 20° C.

12. The catalyst of claim 1 in which the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the lattice structure ranges from 70% to 90% at 20° C.

13. The catalyst of claim 1 in which the fluorite lattice structure comprises nanotubes, and the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the nanotubes is configured to be approximately equal to the pre-selected value in the range from 40% to 70% at 20° C.

14. The catalyst of claim 1 in which the fluorite lattice structure comprises nanorods, and the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the nanorods is configured to be approximately equal to the pre-selected value in the range from 40% to 70% at 20° C.

15. The catalyst of claim 1 , in which each of at least some of the cerium oxide nanotubes or nanorods comprises a shell, and an outer surface region of the shell of the cerium oxide nanotube or nanorod has a higher concentration of the small particles than a region inside the shell of the cerium oxide nanotube or nanorod, the small particles having a diameter equal to or less than 1 nm.

16. A method of fabricating a catalyst, the method comprising:
producing fluorite structured cerium oxide nanotubes or nanorods having a lattice structure comprising cerium atoms in mixed valence states of Ce 3+ and Ce 4+ ; and
activating the cerium oxide nanotubes or nanorods in a low pressure environment having oxygen and at a temperature not more than 400° C., the pressure being in a range from 1×10 −10 to 10 Torr such that after activation, the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the cerium oxide lattice structure ranges from 40% to 70% at 20° C., the valence states Ce 3+ and Ce 4+ being reversible in reduction and oxidation reactions, the cerium oxide nanotubes or nanorods maintaining effective catalytic ability at temperatures at least up to 450° C., and
selecting a pressure for the environment for activating the cerium oxide nanotubes or nanorods to target a particular range of values for the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the cerium oxide lattice structure.

17. The method of claim 16 in which activating the cerium oxide nanotubes or nanorods comprises flowing a mixture of O 2 and an inert gas over the surface of the cerium oxide nanotubes or nanorods at a temperature between 300 to 400° C. at a pressure not more than 0.1 Torr.

18. The method of claim 16 , comprising controlling the pressure in the environment during activation to control the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the cerium oxide lattice structure.

19. The method of claim 18 , comprising applying a lower pressure in the environment during activation to achieve a higher ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the cerium oxide lattice structure, as compared to the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the cerium oxide nanotubes or nanorods that is produced by applying a higher pressure in the environment during activation.

20. The method of claim 16 in which the fluorite structured cerium oxide comprises nanotubes, and after activation of the cerium oxide, the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the nanotubes ranges from 40% to 70% at 20° C.

21. The method of claim 16 in which the fluorite structured cerium oxide comprises nanorods, and after activation of the cerium oxide, the ratio of Ce 3+ /(Ce 3+ +Ce 4+ ) in the nanorods ranges from 40% to 70% at 20° C.

22. The method of claim 16 , in which producing fluorite structured cerium oxide nanotubes or nanorods comprises producing fluorite structured cerium oxide nanotubes or nanorods in which each of at least some of the cerium oxide nanotubes or nanorods comprises a shell, and
the method comprises decorating the cerium oxide nanotubes or nanorods with small particles near an outer surface of the shell of the nanotubes or nanorods such that an outer surface region of the shell of the cerium oxide nanotube or nanorod has a higher concentration of the small particles than a region inside the shell of the cerium oxide nanotube or nanorod, the small particles having a diameter equal to or less than 1 nm.

23. A method of fabricating a catalyst, the method comprising:
fabricating fluorite structured cerium oxide nanotubes or nanorods having a lattice structure comprising cerium atoms in mixed valence states of Ce 3+ and Ce 4+ ;
decorating the cerium oxide nanotubes or nanorods with small particles near a surface of the lattice structure such that a surface region of the cerium oxide lattice structu

Assignees

• Cheung Chin Li
• Lawrence Neil J
• Brewer Joseph R
• Wang Gonghua
• Nutech Ventures

Inventors

• Cheung Chin Li
• Lawrence Neil J
• Brewer Joseph R
• Wang Gonghua

Classifications

• B01J37/009

  Preparation by separation, e.g. by filtration, decantation, screening · CPC title

• C01P2002/04

  Compounds with a limited amount of crystallinty, e.g. as indicated by a crystallinity index · CPC title

• B01J2523/3712

  Cerium · CPC title

• C01P2002/85

  by XPS, EDX or EDAX data · CPC title

• B01J37/08

  Heat treatment {(B01J37/0009, B01J37/0018 take precedence)} · CPC title