Voltage regulator device for rotary electric machine, bearing for rotary electric machine equipped with such device and machine comprising such bearing

Patent metadata

Field	Value
Publication number	US-9559562-B2
Application number	US-201113996224-A
Country	US
Kind code	B2
Filing date	Dec 19, 2011
Priority date	Dec 20, 2010
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

A voltage regulator device for a rotary electrical machine, notably an alternator and/or alternator-starter of a motor vehicle. The regulator device ( 14 ) comprises one or more electronic components ( 28 ) able to contribute to controlling the electric machine, a heat sink ( 30 ) having parallel heat-dissipating vanes ( 32 ). The heat sink is in a heat-exchange relationship with the component or components, and a support ( 34 ) on which the heat sink is positioned. The support is able to be mounted on the electric machine in such a way that the vanes of the heat sink can orient an air flow towards a region of depression provided between the support and the machine. A bearing of an electric machine is equipped with such a device and to an electric machine equipped with such a bearing.

First claim

The invention claimed is:

1. A voltage regulator device for a rotary electric machine in the form of an alternator and/or alternator-starter of a motor vehicle, the voltage regulating device ( 14 ) comprising:
at least one electronic component ( 28 ) for controlling the rotary electric machine;
a heat sink ( 30 ) having parallel heat-dissipating vanes ( 32 , 132 ), the heat sink being in a heat-exchange relationship with the at least one electronic component; and
a support ( 34 ) on which the heat sink is positioned, the support is configured to be mounted on the rotary electric machine in such a way that the heat-dissipating vanes of the heat sink orient an air flow towards a region of depression provided between the support ( 34 ) and the rotary electric machine.

2. The device according to claim 1 , wherein the heat sink comprises a base ( 52 ) in a heat-exchange relationship with the at least one electronic component, the heat-dissipating vanes extend from the base.

3. The device according to claim 2 , wherein the heat-dissipating vanes extend substantially perpendicularly in relation to the base, and wherein the heat sink has an axis D, parallel with the heat-dissipating vanes, oriented towards the region of depression.

4. The device according to claim 3 , wherein the support comprises a brush holder provided with a brush holder housing ( 50 ), wherein the brush holder housing is oriented according to an axis D′, and wherein the a brush holder housing ( 50 ) is configured to accommodate a brush allowing an electric connection to be established with a rotor ( 3 ) of the rotary electric machine.

5. The device according to claim 4 , wherein the axis D of the heat sink and the axis D′ of the brush holder housing form an angle greater than 10° .

6. The device according to claim 4 , wherein the axis D of the heat sink and the axis D′ of the brush holder housing form an angle ranging between 40 and 90° .

7. The device according to claim 4 , wherein the heat sink comprises two heat-dissipating vanes extending from side edges of the base in such a way as to produce a U-profile.

8. The device according to claim 7 , wherein the heat sink comprises at least one additional heat dissipating vane ( 54 , 55 , 56 ) placed between the two heat-dissipating vanes.

9. The device according to claim 8 , wherein the vanes ( 55 , 56 ) is axially extended towards the interior beyond the base.

10. The device according to claim 8 , wherein the vanes have an extension adapted to being placed opposite a central air intake opening of the electric machine.

11. The device according to claim 10 , wherein the extension is able to be placed between the support and the central opening of the electric machine.

12. The device according to claim 11 , wherein the vanes ( 56 ) are generally L-shaped.

13. The device according to claim 4 , wherein the support comprises a first part ( 60 ), where the heat sink is located, the first part having a side edge ( 62 ) equipped with the brush holder, and wherein at least one slot ( 64 ) is provided through the support ( 34 ) between the first part and the brush holder.

14. The device according to claim 13 , wherein the heat sink made from copper is in direct contact with the at least one electronic component.

15. The device according to claim 14 , wherein the heat sink is in contact with the at least one electronic component.

16. A bearing of rotary electric machine equipped with a regulating device according to claim 1 .

17. The bearing according to claim 16 , further comprising a device to rectify the current generated by the electric machine in order to form a current rectifying arrangement ( 200 - 14 ), wherein the bearing comprises a central opening, and wherein the region of depression is located around the opening.

18. A voltage regulator device for a rotary electric machine in the form of an alternator and/or alternator-starter of a motor vehicle, the voltage regulating device ( 14 ) comprising:
at least one electronic component ( 28 ) for controlling the rotary electric machine;
a heat sink ( 30 ) having parallel heat-dissipating vanes ( 32 , 132 ), the heat sink being in a heat-exchange relationship with the at least one electronic component; and
a support ( 34 ) on which the heat sink is positioned, the support is configured to be mounted on the rotary electric machine in such a way that the heat-dissipating vanes of the heat sink orient an air flow towards a region of depression provided between the support ( 34 ) and the rotary electric machine;
the heat sink ( 30 ) comprising a base ( 52 ) in a heat-exchange relationship with the at least one electronic component, the heat-dissipating vanes extending from the base;
the heat-dissipating vanes ( 32 ) extending substantially perpendicularly in relation to the base, and wherein the heat sink having an axis D parallel with the heat-dissipating vanes oriented towards the region of depression;
the support ( 34 ) comprising a brush holder provided with a brush holder housing ( 50 ), the brush holder housing oriented according to an axis D′, the a brush holder housing ( 50 ) configured to accommodate a brush allowing an electric connection to be established with a rotor ( 3 ) of the rotary electric machine;
the support ( 340 further comprising a first part ( 60 ), where the heat sink is located, the first part having a side edge ( 62 ) equipped with the brush holder;
at least one slot ( 64 ) provided through the support ( 34 ) between the first part and the brush holder;
the heat sink being in direct contact with the at least one electronic component via a substrate.

19. The device according to claim 18 , characterized wherein the heat-dissipating vanes ( 132 ) are in the shape of a comb.

20. The device according to claim 19 , wherein the heat-dissipating vanes ( 32 , 132 ) are tapered on their external periphery.

21. A rotary electric machine comprising a bearing equipped with a voltage regulator device ( 14 ) comprising:
at least one electronic component ( 28 ) for controlling the rotary electric machine;
a heat sink ( 30 ) having parallel heat-dissipating vanes ( 32 , 132 ), the heat sink being in a heat-exchange relationship with the at least one electronic component; and
a support ( 34 ) on which the heat sink is positioned, the support is configured to be mounted on the rotary electric machine in such a way that the heat-dissipating vanes of the heat sink orient an air flow towards a region of depression provided between the support ( 34 ) and the rotary electric machine.

22. The rotary electric machine according to claim 21 , further comprising a cover ( 112 ) capping the voltage regulator device ( 14 ), wherein the cover ( 112 ) comprises openings ( 311 , 310 ) opposite the heat sink ( 30 ).

23. The rotary electric machine according to claim 22 , wherein the heat sink ( 30 ) is at least partially housed in a cavity of the cover ( 112 ) open towards the interior and delimited by curbs ( 133 , 134 ).

24. The rotary electric machine according to claim 23 , wherein the cavity is delimited by a perforated bottom pertaining to a depression ( 315 ) of the bottom ( 212 ) of the cover ( 112 ), and wherein curbs emerge from the depression and are U-shaped.

Assignees

• Walme Benoit
• Dugue Christophe
• Lecole Brice
• Tisserand Pierre
• Valeo Equip Electr Moteur

Inventors

• Walme Benoit
• Dugue Christophe
• Lecole Brice
• Tisserand Pierre

Classifications

• H02K11/05

  Rectifiers associated with casings, enclosures or brackets · CPC title

• H02K9/28

  Cooling of commutators, slip-rings or brushes e.g. by ventilating · CPC title

• H02K11/048

  Electricity · mapped topic

• H02K5/20

  with channels or ducts for flow of cooling medium · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title