Energy storage device

Patent metadata

Field	Value
Publication number	US-9559394-B2
Application number	US-201314417157-A
Country	US
Kind code	B2
Filing date	Jul 25, 2013
Priority date	Jul 27, 2012
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

Device for contacting electrical energy storage cells of an energy store, which are each connected at their poles to a printed circuit board via an electrically and thermally conductive contact element, said printed circuit board being provided to separate an electrical current, received by the respective energy storage cell via the contact element, from a heat flow received via the contact element.

First claim

The invention claimed is:

1. A device for contacting one or more electrical energy storage cells of an energy store, each storage cells including a pair of poles for connection to a printed circuit board, comprising:
an electrically and thermally conductive contact element provided on the contact surfaces of each of said pair poles of each of the one or more electrical energy storage cells,
one or more printed circuit boards connected to each of said pair of poles of each of the one or more electrical energy storage cells and provided to separate an electrical current, flowing from the respective energy storage cell via the contact element, from a heat flow received via the contact element,
wherein the contact element is elastically deformable from a change in a longitudinal extension in a direction perpendicular to the contact surfaces of the poles,
wherein the contact element for each pole is a flat contact element including an elastic material between the respective pole of the electrical energy storage cell and the one or more printed circuit boards, and
further wherein the elastic material is an elastic contacting material which includes a mixture of elastomer and metal particles configured to electrically and thermally connect two electrical conductors consisting of different materials without these electrical conductors touching, wherein the contact surface of the pole is completely or partially protected against being contacted by moisture.

2. The device as claimed in claim 1 , wherein the electrical energy storage cells are clamped at their two poles between two printed circuit boards.

3. The device as claimed in claim 1 , wherein the one or more printed circuit boards each include an electrically conductive and heat-conducting first layer which lies against a corresponding contact element, wherein the first layer laterally discharges the electrical current flowing via the contact element and transfers the heat flow flowing via the contact element to a second heat-conducting layer of the one or more printed circuit boards which outputs the heat flow received by the first layer to a surrounding area or to a cooling medium.

4. The device as claimed in claim 1 , wherein the first layer is further configured to permit lateral heat dissipation owing to a suitable pole arrangement.

5. The device as claim 1 , wherein the second layer is electrically conductive and is separated from the first layer by an electrically insulating intermediate layer of the one or more printed circuit boards, wherein the electrically insulating intermediate layer includes a thermally conductive material.

6. The device as claimed in claim 1 , further comprising electrical safety elements or tapered sections for overload protection provided in or on the first layer of the one or more printed circuit boards.

7. The device as claimed in claim 1 , in which the electrical energy store includes a plurality of energy storage cells with poles including the electrically and thermally conductive contact element, which plurality of energy storage cells are connected in parallel in an energy storage cell group, wherein a plurality of energy storage cell groups each including energy storage cells connected in parallel are series-connected in the energy store, and wherein the energy storage cells include chemical or physical storage systems.

8. The device as claimed in claim 7 , wherein the series-connected energy storage cell groups of the energy store are connected to an electronic monitoring unit in each case via sense lines which are provided in the one or more printed circuit boards, wherein the monitoring unit is configured to monitor an electrical voltage applied at each energy storage cell group of the energy store.

9. The device as claimed in claim 7 , further comprising an electrical safety element for current limitation provided in or on said first layer for a corresponding one of the one or more printed circuit boards for each energy storage cell group or for each individual energy storage cell of an energy storage cell group.

10. The device as claimed in claim 8 , further comprising at least one temperature sensor associated with each energy storage cell or each energy storage cell group configured to detect the heat output by the associated energy storage cell or by the associated energy storage cell group of the energy store, wherein the at least one associated temperature sensor is provided on one of the one or more printed circuit boards, the at least one temperature sensor configured to transmit a signal indicative of the detected temperature to the electronic monitoring unit of the energy store via sense lines on the one or more printed circuit boards.

11. The device as claimed in claim 10 , wherein the sense lines for the electronic monitoring unit and for the at least one temperature sensor are guided in one and the same one or said one or more printed circuit boards.

12. The device as claimed in claim 1 , further comprising compensation resistors configured for converting excess charge from energy storage cells of the energy store into heat, whereby the heat produced thereby is output to the one or more printed circuit boards via the electrically and thermally conductive contact elements, wherein the heat output by the compensation resistors is uniformly distributed via thermally conductive layers included in the one or more printed circuit boards, in order to pre-heat the energy store.

13. The device as claimed in claim 9 , further comprising at least one temperature sensor associated with each energy storage cell or each energy storage cell group configured to detect the heat output by the associated energy storage cell or by the associated energy storage cell group of the energy store, wherein the at least one associated temperature sensor is provided on one of the one or more printed circuit boards, the at least one temperature sensor configured to transmit a signal indicative of the detected temperature to the electronic monitoring unit of the energy store via sense lines on the one or more printed circuit boards.

14. The device as claimed in claim 9 , wherein the sense lines for the electronic monitoring unit and for the at least one temperature sensor are guided in one and the same one or said one or more printed circuit boards.

Assignees

• Univ Muenchen Tech

Inventors

• Eckl Richard
• Walder Georg
• Steffan Moritz
• Hammer Martin R
• Burda Peter

Classifications

• H01M10/486

  for measuring temperature · CPC title

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M50/24

  adapted for protecting batteries from their environment, e.g. from corrosion (thermal insulation H01M10/658) · CPC title

• H01M50/514

  Methods for interconnecting adjacent batteries or cells · CPC title

• H01M50/289

  characterised by spacing elements or positioning means within frames, racks or packs (spacing elements inside cells other than separators, membranes or diaphragms H01M50/471) · CPC title