Functionally graded lattice cermet fuel structure with shape corresponding to a mathematically-based periodic solid, particularly for nuclear thermal propulsion applications
US-12159726-B2 · Dec 3, 2024 · US
US9558853B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9558853-B2 |
| Application number | US-201213712189-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 12, 2012 |
| Priority date | Dec 13, 2011 |
| Publication date | Jan 31, 2017 |
| Grant date | Jan 31, 2017 |
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A method for fabricating porous UO 2 sintered pellets to be fed into the electrolytic reduction process for the purpose of metallic nuclear fuel recovery is provided, which includes forming a powder containing U 3 O 8 by oxidizing spent nuclear fuel containing uranium dioxide (UO 2 ) (step 1 ), fabricating green pellets by compacting the powder formed in step 1 (step 2 ), fabricating UO 2+x sintered pellets by sintering the porous U 3 O 8 green pellets fabricated in step 2 at 1200 to 1600° C., in an atmospheric gas (step 3 ), and forming UO 2 sintered pellets by cooling the UO 2+x sintered pellets to room temperature, and reduction the same at 1000 to 1400° C., in a reducing atmosphere (step 4 ).
Opening claim text (preview).
The invention claimed is: 1. A method for fabricating porous UO 2 sintered pellets to be fed into an electrolytic reduction process for the purpose of metallic nuclear fuel recovery, comprising the following steps of: forming a powder containing U 3 O 8 by oxidizing a spent nuclear fuel containing uranium dioxide (UO 2 ) (step 1 ); fabricating U 3 O 8 green pellets by compacting the powder formed in step 1 (step 2 ); fabricating UO 2+x sintered pellets by sintering the porous U 3 O 8 green pellets fabricated in step 2 at 1200 to 1600° C., in a non-reducing atmospheric gas in a sintering step (step 3 ); and forming UO 2 sintered pellets by cooling the UO 2+x sintered pellets in step 3 to room temperature, and reducing the same at 1000 to 1400° C., in a reducing atmosphere in a reducing step (step 4 ), the reduction of UO 2+x sintered pellets being performed independently of step 3 , such that the sintering step (step 3 ) is discontinued before the reducing step (step 4 ), the temperature of reduction (step 4 ) being controlled independently of the temperature of sintering (step 3 ), such that the UO 2 sintered pellets formed at the end of the reducing step (step 4 ) have a O/U ratio of 2.00. 2. The method as set forth in claim 1 , prior to the sintering in step 3 , further includes a step of collecting the fission products through step-wise heating the green pellets in step 2 up to the sintering temperature. 3. The method as set forth in claim 1 , wherein the oxidizing in step 1 is performed at 400 to 500° C., in an oxidizing atmosphere. 4. The method as set forth in claim 1 , wherein the fabrication of the green pellets in step 2 is performed under a compacting pressure of 100 to 500 MPa. 5. The method as set forth in claim 1 , wherein the sintering in step 3 is performed in one atmosphere selected from a group consisting of air, carbon dioxide, nitrogen, and argon. 6. The method as set forth in claim 1 , wherein the sintering in step 3 is performed for 1 to 10 hours. 7. The method as set forth in claim 1 , wherein the reducing atmosphere in step 4 is a hydrogen gas-included atmosphere. 8. The method as set forth in claim 1 , wherein the reduction in step 4 is performed for 1 to 10 hours. 9. Porous UO 2 sintered pellets fabricated according to the method as set forth in claim 1 . 10. Porous UO 2 sintered pellets as set forth in claim 9 , wherein porous UO 2 sintered pellets have 45 to 85% of the theoretical density (T.D.). 11. Porous UO 2 sintered pellets as set forth in claim 9 , wherein porous UO 2 sintered pellets have 65 to 75% of the theoretical density (T.D.). 12. A method for performing an electrolytic reduction process using the porous UO 2 sintered pellets fabricated according to the method as set forth in claim 1 .
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