Fiber coupler

Patent metadata

Field	Value
Publication number	US-9557483-B2
Application number	US-201314406224-A
Country	US
Kind code	B2
Filing date	Jun 3, 2013
Priority date	Jun 8, 2012
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

A fiber coupler is provided, which includes a tubular enveloping structure and several optical fibers arranged in the enveloping structure, each of which has a fiber core and a fiber cladding surrounding same, in order to conduct laser radiation, and each of which extends from the first as far as the second end of the enveloping structure. The enveloping structure includes a tapering section which is tapered in a first direction from the first as far as the second end. In the tapering section, both a first ratio of the diameter of the fiber core to the diameter of the fiber cladding and also a second ratio of the diameter of the mode field of the laser radiation conducted in the optical fiber to the diameter of the fiber core, increases in the first direction for each optical fiber.

First claim

What is claimed is:

1. A fibre coupler, comprising:
a tubular enveloping structure; and
a plurality of optical fibres arranged in the enveloping structure, each of which includes
a fibre core and a fibre cladding surrounding same, in order to conduct laser radiation, and each of which extends from a first end as far as a second end of the enveloping structure,
wherein the enveloping structure has a tapering section which is tapered in a first direction from the first as far as the second end,
wherein, in the tapering section, both a first ratio of the diameter of the fibre core to the diameter of the fibre cladding and a second ratio of the diameter of the mode field of the laser radiation conducted in the optical fibre to the diameter of the fibre core increase in the first direction for each optical fibre, and
wherein the thickness of the fibre cladding decreases in the first direction in order to increase the first ratio.

2. The fibre coupler according to claim 1 , wherein the optical fibres are completely fused with one another at the second end, at least one of directly and via the enveloping structure.

3. The fibre coupler according to claim 2 , wherein the transition from the unfused region to the completely fused region lies at a point in the fibre coupler at which the optical fibres are tapered to at most 80% of their original overall diameter.

4. The fibre coupler according to claim 1 , wherein the optical fibres are completely fused with one another in the tapering section, at least one of directly and via the enveloping structure.

5. The fibre coupler according to claim 4 , wherein the transition from the unfused region to the completely fused region lies at a point in the fibre coupler at which the optical fibres are tapered to at most 80% of their original overall diameter.

6. The fibre coupler according to claim 1 , wherein the maximum value of the second ratio is chosen such that there is an individual beam conduction in each optical fibre in spite of an overlapping of the modes in adjacent optical fibres.

7. The fibre coupler according to claim 1 , wherein at the second end there is a homogeneous refractive index between the cores of the optical fibres, the homogeneous refractive index corresponding to the refractive index of the cladding material.

8. The fibre coupler according to claim 1 , wherein at the second end and about each core of the optical fibres along a cross-section surface which corresponds to the distance to the next adjacent core there is an homogeneous refractive index corresponding to the cladding material of the optical fibre.

9. The fibre coupler according to claim 1 , wherein the diameter of the fibre core decreases in the first direction in order to increase the second ratio.

10. The fibre coupler according to claim 1 , wherein the optical fibres are either fundamental mode or low mode optical fibres.

11. The fibre coupler according to claim 1 , wherein the enveloping structure includes a multicapillary, which has precisely one through bore for each optical fibre.

12. A method for producing a fibre coupler, the method comprising:
providing several optical fibres, each of which include a fibre core and a fibre cladding surrounding the fibre core, the cladding having a thickness;
inserting the several optical fibres in a tubular raw enveloping structure such that they lie adjacent to one another;
fusing the optical fibres with one another at least one of directly and via the raw enveloping structure, wherein the raw enveloping structure is tapered with the inserted optical fibres in a tapering section in a first direction with the result that, in the tapering section, both a first ratio of the diameter of the fibre core to the diameter of the fibre cladding and also a second ratio of the diameter of the mode field of the laser radiation to be conducted in the optical fibre to the diameter of the fibre core increases in the first direction increases for each optical fibre; and
decreasing the thickness of the fibre cladding in the first direction in order to increase the first ratio.

13. The method according to claim 12 , wherein the raw enveloping structure includes an internal tube structure with bores for each optical fibre, the method further comprising inserting at least one of the optical fibres in each of the bores.

14. Method according to claim 13 , in which the bores are formed tapered before the optical fibres are inserted.

15. The method according to claim 12 , wherein the raw enveloping structure includes a tube with a bore in which the optical fibres are inserted and then lie directly adjacent to one another.

16. The method according to claim 15 , wherein the bore(s) are formed tapered before the optical fibres are inserted.

17. The method according to claim 12 , wherein the optical fibres are charged with tensile stress when being fused.

18. The method according to claim 12 , wherein a transition from fully unfused optical fibres to optical fibres, which are at least one of fully fused with one another and fused via the raw enveloping structure, is formed in axial direction.

19. The method according to claim 12 , wherein a second ratio of the diameter of the mode field of the laser radiation to be conducted in the optical fibre to the diameter of the fibre core is increased by drawing the fused optical fibres.

Assignees

• Trumpf Laser Gmbh

Inventors

• Kozak Marcin
• Kumkar Malte
• Riedel Peter
• Zimer Hagen

Classifications

• G02B6/368

  with pitch conversion between input and output plane, e.g. for increasing packing density · CPC title

• G02B6/26 Primary

  Optical coupling means (G02B6/36, G02B6/42 take precedence) · CPC title

• G02B6/04

  formed by bundles of fibres (G02B6/24 takes precedence) · CPC title

• G02B6/2551

  using thermal methods, e.g. fusion welding by arc discharge, laser beam, plasma torch · CPC title

• G02B6/3664 Primary

  2D cross sectional arrangements of the fibres · CPC title