Hot water supply apparatus and control method thereof

Patent metadata

Field	Value
Publication number	US-9557076-B2
Application number	US-201414149661-A
Country	US
Kind code	B2
Filing date	Jan 7, 2014
Priority date	Jan 18, 2013
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

By a feedback arithmetic operation based on a temperature deviation, an input number is set which corresponds to a requested heat quantity generation, which is a controlled object, to a hot water supply apparatus. The temperature deviation is calculated by correcting a deviation of a tapping temperature with respect to a set hot water temperature with use of a Smith compensation temperature calculated by a Smith compensator for predicting a variation in a tapping temperature prior to an elapse of a dead time corresponding to a detection lag of the tapping temperature. The Smith compensator calculates a Smith compensation temperature to be used in the next control cycle based on the input scale number, the present Smith compensation temperature, and a time constant set in accordance with a flow rate of the hot water supply apparatus.

First claim

What is claimed is:

1. A hot water supply apparatus, comprising:
a heat exchanger configured to heat passing water by means of a heat quantity generated by a heat source mechanism;
a temperature detector arranged on a downstream side of said heat exchanger;
a flow rate detector for detecting a passing flow rate of said heat exchanger; and
a control apparatus for controlling at each predetermined control cycle the heat quantity generated by said heat source mechanism based on a tapping temperature detected by said temperature detector and a set temperature of the tapping temperature,
said control apparatus including:
a temperature estimating unit for estimating for each of said control cycle a compensation temperature for compensating for a detection lag of a tapping temperature by said temperature detector with respect to an output temperature of said heat exchanger; and
a feedback control unit for setting a requested heat quantity generation to said heat source mechanism based on a temperature deviation which is calculated by correcting a deviation between a tapping temperature detected by said temperature detector and said set temperature with use of said compensation temperature,
said temperature estimating unit being configured to set a time constant of a first order lag of a change in said compensation temperature with respect to a change in said requested heat quantity generation in accordance with said passing flow rate detected by said flow rate detector, and calculate said compensation temperature for a next control cycle based on said compensation temperature, said requested heat quantity generation, and said set time constant which are at a present control cycle.

2. The hot water supply apparatus according to claim 1 , wherein said temperature estimating unit is configured to perform arithmetic operation of decreasing said compensation temperature used in said present control cycle in accordance with said time constant and perform arithmetic operation of calculating variation in an output temperature of said heat exchanger generated by requested heat quantity generation of said present control cycle in accordance with said time constant to thereby calculate said compensation temperature for said next control cycle.

3. The hot water supply apparatus according to claim 2 , wherein
said control apparatus further includes a storage unit for storing characteristics, which is set in advance, of said time constant with respect to said passing flow rate, and
said temperature estimating unit is configured to set said time constant in accordance with the characteristics stored in said storage unit based on said passing flow rate in said present control cycle.

4. The hot water supply apparatus according to claim 3 , wherein said storage unit is switched for each kind of said hot water supply apparatus.

5. The hot water supply apparatus according to claim 1 , wherein
said control apparatus further includes a storage unit for storing characteristics, which is set in advance, of said time constant with respect to said passing flow rate, and
said temperature estimating unit is configured to set said time constant in accordance with the characteristics stored in said storage unit based on said passing flow rate in said present control cycle.

6. The hot water supply apparatus according to claim 5 , wherein said storage unit is switched for each kind of said hot water supply apparatus.

7. A control method of a hot water supply apparatus including a heat exchanger configured to heat passing water by means of a heat quantity generated by a heat source mechanism, comprising the steps of:
detecting a passing flow rate of said heat exchanger;
detecting a tapping temperature based on an output of a temperature detector arranged on a downstream side of said heat exchanger;
estimating for each of a control cycle a compensation temperature for compensating for a detection lag of said tapping temperature by said temperature detector with respect to an output temperature from said heat exchanger;
calculating for each of said control cycle a temperature deviation by correcting a deviation between a set temperature of said tapping temperature and a detected temperature by said temperature detector with use of said compensation temperature; and
setting for each of said control cycle the requested heat quantity generation to said heat source mechanism based on said temperature deviation,
said step of estimating including the steps of:
setting a time constant of a first order lag of a change in said compensation temperature with respect to a change in said requested heat quantity generation in accordance with the detected passing flow rate; and
calculating said compensation temperature for a next control cycle based on said compensation temperature, said requested heat quantity generation, and said set time constant which are at a present control cycle.

8. The control method of a hot water supply apparatus according to claim 7 , wherein in said step of calculating said compensation temperature, said compensation temperature for said next control cycle is calculated by performing arithmetic operation of decreasing said compensation temperature used in said present control cycle in accordance with said time constant and arithmetic operation of calculating variation in an output temperature of said heat exchanger generated by the requested heat quantity generation of said present control cycle in accordance with said time constant.

Assignees

• Noritz Corp

Inventors

• Kusachi Rena
• Maeshima Yuki
• Nabeshima Hiroki
• Nakayama Kenichi

Classifications

• F24H9/2035 Primary

  using fluid fuel · CPC title

• F24H1/145

  using fluid fuel · CPC title

• F24H15/144

  Measuring or calculating energy consumption · CPC title

• F24H15/219

  after heating · CPC title

• F24H15/31

  of valves having only one inlet port and one outlet port, e.g. flow rate regulating valves · CPC title