Expanded graphite sheet and method of manufacturing same

Patent metadata

Field	Value
Publication number	US-9556033-B2
Application number	US-201113879223-A
Country	US
Kind code	B2
Filing date	Oct 17, 2011
Priority date	Oct 20, 2010
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

An expanded graphite sheet is provided that can remarkably improve the quality and yield rate by preventing chipping and cracks in the surface in molding the sheet into a desired shape by inhibiting degradation in the flexibility while reducing the ash content to a certain degree. An expanded graphite sheet ( 3 ) has a flexibility of 25 times or greater, as determined in a flexibility test in which the flexibility is defined as the number of times the expanded graphite sheet ( 3 ) can be bent using a flexibility testing device having a rotator ( 2 ) to which one end of a plate-shaped expanded graphite sheet ( 3 ) is fixed, a weight ( 7 ) fixed to the other end of the expanded graphite sheet ( 3 ), and a bending position determining member ( 5 ) for determining a bending position of the expanded graphite sheet ( 3 ) when the rotator ( 2 ) is rotated.

First claim

The invention claimed is:

1. An expanded graphite sheet characterized by having a flexibility of 25 times or greater and an ash content of 500 ppm or lower, the flexibility being determined by a flexibility test in which the flexibility is defined as the number of times the expanded graphite sheet can be bent using a flexibility testing device comprising a rotator to which one end of a plate-shaped expanded graphite sheet is fixed, a weight fixed to the other end of the expanded graphite sheet, and a bending position determining member for determining a bending position of the expanded graphite sheet when the rotator is rotated, wherein the expanded graphite sheet is set to have a width of 10 mm, a thickness of 0.42 mm, and a length of a drooping portion thereof from the rotator of 90 mm, the weight is set at 50 g, the swing angles of the rotator in lateral directions are set at 30 degrees with respect to a vertical direction, and an arrangement position of the bending position determining member is set at 20 mm from a lower end of the expanded graphite sheet and;
wherein the content of sulfur is 500 ppm or higher.

2. The expanded graphite sheet according to claim 1 , wherein the content of ash is 300 ppm or lower and the content of sulfur is 1000 ppm or higher.

Assignees

• Yuki Tetsuya
• Hirose Yoshiaki
• Toyo Tanso Co

Inventors

• Yuki Tetsuya
• Hirose Yoshiaki

Classifications

• Y10T428/30

  Self-sustaining carbon mass or layer with impregnant or other layer · CPC title

• C01B31/0423 Primary

  Chemistry & Metallurgy · mapped topic

• C01B31/04

  Chemistry & Metallurgy · mapped topic

• F27B9/2469

  the conveyor being constituted by rollable bodies · CPC title

• C01B32/205 Primary

  Preparation · CPC title