Heating device composed of heating modules, and heating module for same

Patent metadata

Field	Value
Publication number	US-9555690-B2
Application number	US-201414283538-A
Country	US
Kind code	B2
Filing date	May 21, 2014
Priority date	May 23, 2013
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

The invention relates to a heating device for heating the interior of a motor vehicle, comprising a plurality of heating modules arranged in at least one heating unit, each heating module comprising at least one heating resistor, at least one heat exchanger configured for delivering heat generated by the heating resistor to an airflow, and a rectangular frame surrounding the at least one heating resistor and the at least one heat exchanger, each frame having openings in opposed frame legs, wherein in the at least one heating unit the frame legs, comprising openings, of adjacent heating modules face one another and electrical connection elements reaching through the openings electrically connect the heating modules to one another.

First claim

What is claimed is:

1. A heating device for heating the interior of a motor vehicle, comprising:
a plurality of heating modules arranged in a heating unit, each heating module comprising a heating resistor, a heat exchanger configured for delivering heat generated by the heating resistor to an airflow, and a rectangular frame surrounding the heating resistor and the heat exchanger, the frame having openings in opposed frame legs; and
electrical connection elements;
wherein the openings in frame legs of adjacent heating modules face one another and the electrical connection elements extend through the openings and electrically connect the heating modules to one another.

2. The heating device according to claim 1 , wherein each heating module has at least two male connection elements which protrude from the openings in one of the frame legs.

3. The heating device according to claim 1 , wherein an overall frame surrounds all heating modules of the heating device.

4. The heating device according to claim 3 , wherein the heating unit comprises at least two heating units, each of which comprises a plurality of heating modules, and the overall frame has one or more webs, each of which is arranged between two adjacent heating units.

5. The heating device according to claim 1 , wherein the connection elements comprise at least two male plug contacts protruding from the openings in one of the frame legs of each module, the connection elements further comprising female connection elements, wherein all heating modules of a heating unit are connectable to a voltage source via the male plug contacts of one of the heating modules of said heating unit, and the male plug contacts of all other heating modules of said heating unit engage female plug contacts arranged in one of the other heating modules of the heating unit.

6. The heating device according to claim 5 , wherein in each frame of each module the female plug contacts are arranged in the frame leg that is opposite the frame leg in which the male plug contacts are arranged.

7. The heating device according to claim 6 , wherein the female plug contacts are formed as contact elements which protrude from the openings in the frame leg in which they are arranged.

8. The heating device according to claim 1 , wherein the heat exchangers of the heating modules are formed of corrugated sheet metal.

9. The heating device according to claim 1 , wherein the heating resistor of each heating module is electrically connected to one of the connection elements through one or more of the heat exchangers.

10. A heating module for a heating device, comprising:
a heating resistor;
a heat exchanger for dissipating heat generated by the heating resistor to an airflow;
a rectangular frame which surrounds the heating resistor and the heat exchanger, the rectangular frame having a first frame leg and a second frame leg arranged opposite the first frame leg; and
at least two male plug contacts which protrude from first openings in the first frame leg and at least two female plug contacts arranged in second openings in the second frame leg, the female plug contacts configured to mate with respective male plug contacts of an adjacent heating module.

11. The heating module of claim 10 , wherein the female plug contacts are formed as contact elements which protrude from the second openings in the second frame leg.

12. The heating module of claim 10 , wherein the heating resistor comprises at least two heating resistors and the heat exchanger comprises at least two heat exchangers.

13. The heating module of claim 10 , wherein the heating resistor is electrically connected to one of the plug contacts via the heat exchanger.

Assignees

• Borgwarner Beru Systems Gmbh
• Borgwarner Ludwigsburg Gmbh

Inventors

• Klingebiel Andreas
• Weinhold Stephan

Classifications

• B60H1/2225 Primary

  arrangements of electric heaters for heating air · CPC title

• F24H3/0458

  One-piece frames · CPC title

• F24H9/1872

  PTC resistor · CPC title

• F24H3/0435

  Structures comprising heat spreading elements in the form of fins · CPC title

• H05B3/24

  heating conductor being self-supporting · CPC title