Printing apparatus and printing method

Patent metadata

Field	Value
Publication number	US-9555622-B2
Application number	US-201514944725-A
Country	US
Kind code	B2
Filing date	Nov 18, 2015
Priority date	Nov 20, 2014
Publication date	Jan 31, 2017
Grant date	Jan 31, 2017

Abstract

A printing apparatus is configured to perform printing on a recording medium. The printing apparatus includes: droplet discharge heads having nozzles configured to discharge liquids having different colors from each other as droplets onto the recording medium, and an abnormal discharge detecting unit configured to detect an abnormal discharge of the droplets at the respective nozzles. The head unit is capable of taking a mode of performing the printing in the case where the abnormal discharge is detected by the abnormal discharge detecting unit by using, for example, remaining droplet discharge heads except the nozzle that has been detected to have the abnormal discharge and nozzles that discharge droplets having the same color as droplets discharged by the nozzle that has been detected to have the abnormal discharge.

First claim

What is claimed is:

1. A printing apparatus configured to perform printing on a recording medium comprising:
a head unit including a plurality of droplet discharge heads each of which has a plurality of nozzles, the droplet discharge heads being configured to discharge liquids having different colors from each other as droplets onto the recording medium; and
an abnormal discharge detecting unit configured to detect an abnormal discharge nozzle that has an abnormal discharge of the droplets,
the head unit being configured to take at least one mode of performing the printing in response to the abnormal discharge detecting unit detecting the abnormal discharge nozzle, the head unit being configured to, while taking the at least one mode, stop using the abnormal discharge nozzle and all nozzles which are arranged in the head unit and are configured to discharge droplets having the same color as droplets discharged by the abnormal discharge nozzle, and use remaining nozzles in the head unit except the abnormal discharge nozzle and the all of the nozzles which are arranged in the head unit and are configured to discharge the droplets having the same color as the droplets discharged by the abnormal discharge nozzle.

2. The printing apparatus according to claim 1 , wherein
the head unit is configured to perform multicolor printing with three or more colors and reproduce a color approximate to a color of droplets discharged by the abnormal discharge nozzle with droplets discharged by the remaining nozzles.

3. The printing apparatus according to claim 2 , wherein a calibration curve for reproducing the approximate color is stored in advance.

4. The printing apparatus according to claim 1 , further comprising
a moving unit configured to alternately perform a primary scanning that moves the head unit in a primary scanning direction and a secondary scanning that moves the recording medium in a secondary scanning direction intersecting the primary scanning direction, wherein
each of the droplet discharge heads has a plurality of nozzle rows including the nozzles arranged linearly along the secondary scanning direction, and
the nozzle rows that discharge droplets of the same color are arranged along the secondary scanning direction and the droplet discharge heads are aligned so that the nozzle rows that discharge droplets of different colors are arranged in the primary scanning direction.

5. The printing apparatus according to claim 4 , wherein
a first mode is the at least one mode,
the head unit is configured to further take a second mode in which, in response to the abnormal discharge detecting unit detecting the abnormal discharge nozzle, the head unit is configured to perform the printing by stopping a first nozzle row including the abnormal discharge nozzle and at least one nozzle row aligning in the primary scanning direction relative to the first nozzle row, and by using remaining nozzle rows except the first nozzle row including the abnormal discharge nozzle and except the at least one nozzle row aligning in the primary scanning direction relative to the first nozzle row, and
the head unit is configured to select the first mode or the second mode.

6. The printing apparatus according to claim 5 , wherein
the first mode is selected in the case where the speed of the printing process has higher priority than the quality of the printed image.

7. The printing apparatus according to claim 5 , wherein
in the second mode, by using as a boundary including the abnormal discharge nozzle and the nozzle rows located in the same primary scanning direction as the nozzle row, the printing is performed with a plurality of the nozzle rows located on one of the both sides of the boundary in the secondary scanning direction, which has a larger number of the nozzle rows.

8. The printing apparatus according to claim 4 , wherein
the respective droplet discharge heads have the plurality of nozzle rows arranged in a zigzag pattern.

9. The printing apparatus according to claim 1 , wherein
the head unit includes an oscillating plate and a cavity filled with liquid, having an interior pressure increased/decreased by a displacement of the oscillating plate, and communicating with the respective nozzles, and is configured to discharge liquid droplets by the increase/decrease of the internal pressure, and
the abnormal discharge detecting unit is configured to detect occurrence of the abnormal discharge in accordance with a result of detection of residual oscillations of the oscillating plate.

10. A printing method, comprising:
performing printing using a printing apparatus including a head unit having a plurality of droplet discharge heads each of which has a plurality of nozzles, and an abnormal discharge detecting unit configured to detect an abnormal discharge nozzle that has an abnormal discharge of the droplets, the droplet discharge heads being configured to discharge liquids having different colors from each other as droplets onto the recording medium,
the performing of the printing including taking at least one mode of performing the printing in response to the abnormal discharge detecting unit detecting the abnormal discharge nozzle, the performing of the printing during the taking of the at least one mode including stopping using the abnormal discharge nozzle and all nozzles which are arranged in the head unit and configured to discharge droplets having the same color as droplets discharged by the abnormal discharge nozzle, and using remaining nozzles in the head unit except the abnormal discharge nozzle and the all of the nozzles which are arranged in the head unit and are configured to discharge the droplets having the same color as the droplets discharged by the abnormal discharge nozzle.

Assignees

• Seiko Epson Corp

Inventors

• Yanagisawa Koji

Classifications

• B41J2/2142

  Detection of malfunctioning nozzles (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045, B41J2/05; jet deflection sensors B41J2/125; for cleaning purposes B41J2/16579) · CPC title

• B41J2/2139

  Compensation for malfunctioning nozzles creating dot place or dot size errors (generating single droplets or particles on demand by pressure, e.g. electromechanical transducers B41J2/045) · CPC title

• B41J19/142

  with a reciprocating print head printing in both directions across the paper width · CPC title

• B41J2/0451 Primary

  for detecting failure, e.g. clogging, malfunctioning actuator · CPC title

• B41J2002/14354

  Sensor in each pressure chamber · CPC title