Power tool

Patent metadata

Field	Value
Publication number	US-9553542-B2
Application number	US-201514744721-A
Country	US
Kind code	B2
Filing date	Jun 19, 2015
Priority date	Jun 23, 2014
Publication date	Jan 24, 2017
Grant date	Jan 24, 2017

Abstract

A hammer drill ( 100 ) comprises an electric motor ( 110 ), a piston ( 127 ) as a driving member and a controller ( 199 ) which controls and drives the electric motor ( 110 ). The piston ( 127 ) is reciprocated by rotation of the electric motor ( 110 ) and thereby a hammer bit ( 119 ) is driven in its longitudinal direction. The hammer bit ( 119 ) is moved forward in response to a forward movement stroke of the piston ( 127 ) and thereby a hammering operation is performed by the hammer bit ( 119 ). The controller ( 199 ) sets a duty ratio of a driving pulse signal which drives the electric motor ( 110 ) in the forward movement stroke of the piston ( 127 ) to be larger in order to prevent a reduction of a rotation speed of the electric motor ( 110 ) due to a load applied on the electric motor ( 110 ) during the forward movement stroke of the piston ( 127 ).

First claim

The invention claimed is:

1. A power tool which drives a tool bit and performs a predetermined operation on a workpiece, comprising:
a motor,
a driving member which is driven by the motor and reciprocated, wherein the driving member drives the tool bit by means of its reciprocating movement, and
a controller which controls the motor,
wherein, in a driving cycle which is defined by a forward movement stroke and a backward movement stroke of the driving member, the power tool is configured to perform the predetermined operation on the workpiece by the tool bit in response to one stroke among the forward and backward movement strokes,
a control factor for controlling a driving of the motor is defined by at least one of a voltage value of a voltage applied on the motor and a duty ratio of a driving pulse signal utilized to drive the motor, and
the controller is configured to set the control factor in said one stroke to be larger than that in another stroke and drive the motor.

2. The power tool according to claim 1 , comprising a position detector which detects a position of the driving member,
wherein the controller detects the forward movement stroke and/or the backward movement stroke of the driving member based on a detected result of a position of the driving member by the position detector.

3. The power tool according to claim 1 , comprising a rotation speed detector which detects a rotation speed of the motor,
wherein the controller measures a first elapsed time and a second elapsed time during one driving cycle by utilizing a detected result of the rotation speed detector, the first elapsed time being defined by an elapsed time since the beginning of the one driving cycle until the maximum rotation speed of the motor during the one driving cycle is detected by the rotation speed detector, the second elapsed time being defined by an elapsed time since the beginning of the one driving cycle until the minimum rotation speed of the motor during the one driving cycle is detected by the rotation speed detector, and
the controller is configured to set the control factor in the forward movement stroke and the control factor of the backward movement stroke in the following driving cycle which follows the one driving cycle based on the first and second elapsed times.

4. The power tool according to claim 3 , wherein the controller calculates a first average time and a second average time, the first average time being an average time of the first elapsed times in a plurality of the driving cycles, the second average time being an average time of the second elapsed times in said plurality of the driving cycles, and
the controller is configured to set the control factor in the forward movement stroke and the control factor of the backward movement stroke based on the first and second average times in the following driving cycle which follows said plurality of the driving cycles.

5. The power tool according to claim 4 , wherein the controller is configured to set the control factor in the forward movement stroke and the control factor of the backward movement stroke based on the first and second average times in the following plurality of driving cycles which follow said plurality of driving cycles for calculating the first and second average times.

6. The power tool according to claim 1 , comprising a switching mechanism which switches to enable/disenable a motor driving control in which the controller sets the control factor in said one stroke to be larger than that in another stroke.

7. The power tool according to claim 6 , wherein the power tool is constructed as an electric hammer drill which has a drill mode in which the tool bit is rotationally driven around its longitudinal direction and a hammer mode in which the tool bit is at least linearly driven in its longitudinal direction as driving modes,
the power tool comprises a driving mode switching mechanism which switches the driving mode between the drill mode and the hammer mode,
when the driving mode is switched to the drill mode by the driving mode switching mechanism, the motor driving control by the controller is enabled, and
when the driving mode is switched to the hammer mode by the driving mode switching mechanism, the motor driving control by the controller is disabled.

Assignees

• Makita Corp

Inventors

• Machida Yoshitaka
• Ichikawa Yoshitaka

Classifications

• B25D2250/221

  Sensors · CPC title

• B23D59/001

  Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade (measuring in general G01; controlling in general G05) · CPC title

• B25D16/006

  Mode changers; Mechanisms connected thereto · CPC title

• B25D16/00 Primary

  Portable percussive machines with superimposed rotation {, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit (combined percussion and rotary drilling adapted for earth drilling E21B6/00)} · CPC title

• B25D2250/201

  for speed, e.g. drilling or percussion speed · CPC title