Secondary battery

Patent metadata

Field	Value
Publication number	US-9553310-B2
Application number	US-201013879105-A
Country	US
Kind code	B2
Filing date	Oct 15, 2010
Priority date	Oct 15, 2010
Publication date	Jan 24, 2017
Grant date	Jan 24, 2017

Abstract

A secondary battery according to the present invention has a current collector and a positive electrode mixture layer that coats the current collector. The positive electrode mixture layer includes a positive electrode active material, an electrically conductive material, and a binder, and the positive electrode active material is constituted by hollow-structure secondary particles formed by the aggregation of a plurality of primary particles of a lithium transition metal oxide and has a through hole penetrating from outside to a hollow portion. In addition, a particle porosity A 1 of the positive electrode active material satisfies 2.0(%)≦A 1 ≦70(%). Furthermore, a DBP absorption A 2 of the positive electrode active material satisfies 23 (mL/100 g)≦A 2 . Moreover, the tap density A 3 of the positive electrode active material satisfies 1.0 (g/mL)≦A 3 ≦1.9 (g/mL).

First claim

The invention claimed is:

1. A secondary battery comprising:
a current collector; and
a positive electrode mixture layer coated on the current collector, wherein
the positive electrode mixture layer includes a positive electrode active material, an electrically conductive material, and a binder,
the positive electrode active material is constituted by hollow-structure secondary particles formed by the aggregation of a plurality of primary particles of a lithium transition metal oxide and has a through hole penetrating from outside to a hollow portion,
a particle porosity A 1 of the positive electrode active material satisfies 25%≦A 1 ≦70%,
a DBP absorption A 2 of the positive electrode active material satisfies 23 mL/100 g≦A 2 ,
a tap density A 3 of the positive electrode active material satisfies 1.0 g/mL≦A 3 ≦1.35 g/mL,
a porosity of the positive electrode mixture layer ranges from 40% to 65%, and
the secondary particles consist of the positive electrode active material but not including an electrically conductive material.

2. The secondary battery according to claim 1 , wherein the particle porosity A 1 of the positive electrode active material satisfies A 1 ≦66%.

3. The secondary battery according to claim 1 , wherein the DBP absorption A 2 of the positive electrode active material satisfies 32 mL/100 g≦A 2 .

4. The secondary battery according to claim 1 , wherein the DBP absorption A 2 of the positive electrode active material satisfies A 2 ≦54 mL/100 g.

5. The secondary battery according to claim 1 , wherein a particle diameter D as defined by D 50 of the secondary particles of the positive electrode active material satisfies 3 μm≦D≦7 μm.

6. The secondary battery according to claim 1 , wherein a specific surface area E of the secondary particles of the positive electrode active material satisfies 0.8 m 2 /g≦E≦1.5 m 2 /g.

7. The secondary battery according to claim 1 , wherein an opening width of the through hole is on average equal to or greater than 0.01 μm.

8. The secondary battery according to claim 1 , wherein the opening width of the through hole is on average 2.0 μm or less.

9. The secondary battery according to claim 1 , wherein the positive electrode mixture layer is obtained by rolling after the positive electrode mixture is coated on the current collector and then dried.

10. The secondary battery according to claim 1 , wherein
the positive electrode active material is produced by a production method comprising:
a raw material hydroxide formation step of supplying ammonium ions to an aqueous solution of a transition metal compound and precipitating particles of a transition metal hydroxide from the aqueous solution, with this aqueous solution containing at least one transition metal element that composes the lithium transition metal oxide;
a mixing step of mixing the transition metal hydroxide with a lithium compound to prepare an unfired mixture; and
a calcining step of calcining the mixture to obtain the active material particles, wherein
the raw material hydroxide formation step includes:
a nucleation stage in which the transition metal hydroxide is precipitated from the aqueous solution at pH 12 or higher and an ammonium ion concentration of 25 g/L or less; and
a particle growth stage in which the precipitated transition metal hydroxide is grown at a pH less than 12 and an ammonium ion concentration of 3 g/L or more.

11. A vehicle driving battery constituted by the secondary battery according to claim 1 .

12. The secondary battery according to claim 1 , wherein the hollow portion is a space enclosed by the aggregation of the primary particles in which gaps are substantially not present at the grain boundaries of the primary particles other than the hollow portion and the through-hole.

13. A positive electrode active material comprising:
hollow-structure secondary particles formed by the aggregation of a plurality of primary particles of a lithium transition metal oxide; and
a through hole penetrating from outside to a hollow portion of the secondary particles, wherein
the secondary particles consist of the positive electrode active material but not including an electrically conductive material,
a particle porosity A 1 of the positive electrode active material satisfies 20%%≦A 1 ≦70%,
a DBP absorption A 2 of the positive electrode active material satisfies 23 mL/100 g≦A 2 ≦54 mL/100 g, and
a tap density A 3 of the positive electrode active material satisfies 1.0 g/mL≦A 3 ≦1.35 g/mL.

Assignees

• Nagai Hiroki
• Toyota Motor Co Ltd

Inventors

• Nagai Hiroki

Classifications

• H01M4/1391

  of electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• H01M4/485 Primary

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title