Apodized broadband partial reflectors having differing optical packets

Patent metadata

Field	Value
Publication number	US-9551818-B2
Application number	US-201214352883-A
Country	US
Kind code	B2
Filing date	Oct 17, 2012
Priority date	Oct 20, 2011
Publication date	Jan 24, 2017
Grant date	Jan 24, 2017

Abstract

A broadband partial reflector includes a first multilayer polymeric optical film having a total number of optical repeating units from a first side to a second side of the first multilayer polymeric optical film and a second multilayer polymeric optical film having a total number of optical repeating units from a first side to a second side of the second multilayer polymeric optical film and an intermediate layer on the second side of the multilayer polymeric optical film separates the first multilayer polymeric optical film from the second multilayer polymeric optical film. The first multilayer polymeric optical film has a first baseline optical repeating unit thickness profile and a first apodized optical repeating unit thickness profile monotonically deviating from the first baseline optical repeating unit thickness profile and defining the second side of the first multilayer polymeric optical film. The second multilayer polymeric optical film has a second baseline optical repeating unit thickness profile and a second apodized optical repeating unit thickness profile monotonically deviating from the second baseline optical repeating unit thickness profile and defining the first side of the second multilayer polymeric optical film.

First claim

What is claimed is:

1. A multilayer polymeric optical film broadband reflector comprising:
a first multilayer polymeric optical film having a total number of optical repeating units from a first side to a second side of the first multilayer polymeric optical film, wherein the optical repeating units in the first multilayer polymeric optical film have a first optical repeat unit thickness that is the sum of the optical thicknesses of the constituent layers thereof, the first multilayer polymeric optical film having a first baseline optical repeating unit thickness profile and a first apodized optical repeating unit thickness profile monotonically deviating from the first baseline optical repeating unit thickness profile and defining the second side of the first multilayer polymeric optical film, wherein the first apodized optical repeating unit thickness profile is exponential;
an intermediate layer on the second side of the multilayer polymeric optical film; and
a second multilayer polymeric optical film having a total number of optical repeating units from a first side to a second side of the second multilayer polymeric optical film, wherein the optical repeating units in the second multilayer polymeric optical film have a second optical repeat unit thickness that is the sum of the optical thicknesses of the constituent layers thereof, the second multilayer polymeric optical film having a second baseline optical repeating unit thickness profile and a second apodized optical repeating unit thickness profile monotonically deviating from the second baseline optical repeating unit thickness profile and defining the first side of the second multilayer polymeric optical film, wherein the second apodized optical repeating unit thickness profile has an average slope at least five times greater than an average slope of the second baseline optical repeating unit thickness profile, and the first side of the second multilayer polymeric optical film on the intermediate layer, the intermediate layer separating the first multilayer polymeric optical film from the second multilayer polymeric optical film.

2. The reflector according to claim 1 , wherein the first apodized optical repeating unit thickness profile overlaps the second baseline optical repeating unit thickness profile.

3. The reflector according to claim 2 , wherein the second apodized optical repeating unit thickness profile overlaps the first baseline optical repeating unit thickness profile.

4. The reflector according to claim 1 , wherein the first baseline optical repeating unit thickness profile does not overlap the second baseline optical repeating unit thickness profile.

5. The reflector according to claim 1 , wherein the first baseline optical repeating unit thickness profile's thickest optical repeating unit has a thickness value that is within 10% of the thinnest optical repeating unit of the second baseline optical repeating unit thickness profile.

6. The reflector according to claim 5 , wherein the thickest optical repeating unit of the first baseline optical repeating unit thickness profile is adjacent to the second side of the first multilayer polymeric optical film and the thinnest optical repeating unit of the second baseline optical repeating unit thickness profile is adjacent to the first side of the second multilayer polymeric optical film.

7. The reflector according to claim 1 , wherein the second apodized optical repeating unit thickness profile is exponential.

8. A multilayer polymeric optical film broadband reflector comprising:
a first multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the first multilayer polymeric optical film, wherein the optical repeating units in the first multilayer polymeric optical film have a first optical repeat unit thickness that is the sum of the optical thicknesses of the constituent layers thereof, the first multilayer polymeric optical film having a first baseline optical repeating unit thickness profile and a first apodized optical repeating unit thickness profile defining the second side of the first multilayer polymeric optical film, wherein the first apodized optical repeating unit thickness profile is exponential;
an intermediate layer on the second side of the multilayer polymeric optical film; and
a second multilayer polymeric optical film having a total number of optical repeating units that monotonically increases in thickness value from a first side to a second side of the second multilayer polymeric optical film, wherein the optical repeating units in the second multilayer polymeric optical film have a second optical repeat unit thickness that is the sum of the optical thicknesses of the constituent layers thereof, the second multilayer polymeric optical film having a second baseline optical repeating unit thickness profile and a second apodized optical repeating unit thickness profile defining the first side of the second multilayer polymeric optical film, wherein the second apodized optical repeating unit thickness profile is exponential, and the first side of the second multilayer polymeric optical film on the intermediate layer and the intermediate layer separating the first multilayer polymeric optical film from the second multilayer polymeric optical film.

9. The reflector according to claim 8 , wherein the first apodized optical repeating unit thickness profile overlaps the second baseline optical repeating unit thickness profile.

10. The reflector according to claim 9 , wherein the second apodized optical repeating unit thickness profile overlaps the first baseline optical repeating unit thickness profile.

11. The reflector according to claim 8 , wherein the first baseline optical repeating unit thickness profile does not overlap the second baseline optical repeating unit thickness profile.

12. The reflector according to claim 8 , wherein the first baseline optical repeating unit thickness profile's thickest optical repeating unit has a thickness value that is within 5% of the thinnest optical repeating unit of the second baseline optical repeating unit thickness profile.

13. The reflector according to claim 11 , wherein the thickest optical repeating unit of the first baseline optical repeating unit thickness profile is adjacent to the second side of the first multilayer polymeric optical film and the thinnest optical repeating unit of the second baseline optical repeating unit thickness profile is adjacent to the first side of the second multilayer polymeric optical film.

14. A multilayer polymeric optical film broadband reflector comprising:
a first multilayer polymeric optical film having a total number of optical repeating units from a first side to a second side of the first multilayer polymeric optical film and formed from a first material set, wherein the optical repeating units in the first multilayer polymeric optical film have a first optical repeat unit thickness that is the sum of the optical thicknesses of the constituent layers thereof, the first multilayer polymeric optical film having a first baseline optical repeating unit thickness profile and a first apodized optical repeating unit thickness profile monotonically deviating from the first baseline optical repeating unit thickness profile and defining the second side of the first multilayer polymeric optical film, wherein the first apodized optical repeating unit thickness profile is exponential;
an intermediate layer on the second side of the multilayer polymeric optical film; and
a second multilayer polymeric optical film having a total number

Assignees

• 3M Innovative Properties Co

Inventors

• Weber Michael F
• Nevitt Timothy J
• Wheatley John A

Classifications

• G02B5/305

  including organic materials, e.g. polymeric layers · CPC title

• G02B5/281 Primary

  designed for the infrared light · CPC title

• G02B27/142

  Coating structures, e.g. thin films multilayers · CPC title

• G02B5/285

  comprising deposited thin solid films (G02B5/281 - G02B5/289 take precedence; multilayered film filters for fibre optic multiplexing G02B6/29361) · CPC title

• G02B5/0841 Primary

  comprising organic materials, e.g. polymers · CPC title