Calcium phosphate cement compositions comprising pumice and/or perlite and associated methods

Patent metadata

Field	Value
Publication number	US-9550934-B2
Application number	US-201113301747-A
Country	US
Kind code	B2
Filing date	Nov 21, 2011
Priority date	Nov 21, 2011
Publication date	Jan 24, 2017
Grant date	Jan 24, 2017

Abstract

Methods and compositions are provided that related to cementing operations. Methods and compositions that include pumice and/or perlite as a replacement for fly ash.

First claim

What is claimed is:

1. A method of cementing comprising:
introducing a calcium phosphate cement composition into a subterranean formation, wherein the calcium phosphate cement composition is free of cement kiln dust, wherein the calcium phosphate cement composition is unfoamed, and wherein the calcium phosphate cement composition comprises:
calcium aluminate; wherein the calcium aluminate is present in an amount of greater than 20% to about 60% by weight of the calcium phosphate cement composition;
sodium polyphosphate;
an additive selected from the group consisting of pumice, perlite, and any combination thereof, wherein the additive has a mean particle size of less than about 20 microns; and
water; and
allowing the calcium phosphate cement composition to set, wherein the calcium phosphate cement composition increases a compressive strength by at least 20% compared to a composition comprising a comparable amount of fly ash instead of pumice.

2. The method of claim 1 wherein the sodium polyphosphate comprises a polyphosphate selected from the group consisting of sodium hexametaphosphate, sodium triphosphate, a vitreous sodium phosphate, and any combination thereof.

3. The method of claim 1 wherein the sodium polyphosphate is present in an amount of about 0.5% to about 20% by weight of the calcium phosphate cement composition.

4. The method of claim 1 wherein the additive comprises the pumice.

5. The method of claim 4 wherein the pumice has a mean particle size of about 0.01 microns to about 2,000 microns.

6. The method of claim 4 wherein the pumice has a mean particle size of less than about 15 microns.

7. The method of claim 4 wherein the pumice is present in an amount of about 15% to about 60% by weight of the calcium phosphate cement composition.

8. The method of claim 1 wherein the additive comprises the perlite.

9. The method of claim 1 wherein calcium phosphate cement composition further comprises an additive selected from the group consisting of an expansive additive, a set retarder, a set accelerator, a surfactant, a fluid loss control additive, a weighting agent, a lightweight additive, a dispersant, an elastic particle, a lost circulation material, a defoaming additive, an extending additive, and any combination thereof.

10. The method of claim 1 wherein the introducing a calcium phosphate cement composition into the subterranean formation comprises introducing the calcium phosphate cement composition into a space between a well bore wall and a conduit.

11. The method of claim 1 wherein the calcium phosphate cement composition is free of fly ash.

12. A method of cementing comprising:
introducing an unfoamed calcium phosphate cement composition into a space between a well bore wall and a conduit, wherein the calcium phosphate cement composition comprises:
calcium aluminate in an amount of greater than 20% to about 60% by weight of the calcium phosphate cement composition;
sodium polyphosphate in an amount of about 5% to about 20% by weight of the calcium phosphate cement composition;
pumice in an amount of about 15% to about 60% by weight of the calcium phosphate cement composition, wherein the pumice has a mean particle size equal to or less than about 20 microns, and wherein the calcium phosphate cement composition is free of cement kiln dust;
a cement set retarder; and
water in an amount sufficient to form a pumpable slurry; and
allowing the calcium phosphate cement composition to set, wherein the calcium phosphate cement composition increases a compressive strength by at least 20% compared to a composition comprising a comparable amount of fly ash instead of pumice.

13. The method of claim 12 wherein the calcium phosphate cement composition is characterized by a seven-day compressive strength at 140° F. that is at least about 30% higher than the same calcium phosphate cement composition comprising fly ash instead of the pumice.

14. The method of claim 12 wherein the calcium aluminate is present in an amount of greater than 20% to about 45% by weight of the calcium phosphate cement composition, wherein the sodium polyphosphate is present in an amount of about 1% to about 10% by weight of the calcium phosphate cement composition, wherein the pumice is present in an amount of about 15% to about 45% by weight of the calcium phosphate cement composition, and wherein the calcium phosphate cement composition is free of fly ash.

15. The method of claim 12 wherein the sodium polyphosphate comprises a polyphosphate selected from the group consisting of sodium hexametaphosphate, sodium triphosphate, a vitreous sodium phosphate, and any combination thereof.

16. The method of claim 12 wherein the pumice has a mean particle size of less than about 15 microns.

17. The method of claim 12 wherein the calcium phosphate cement composition further comprises perlite.

18. The method of claim 12 wherein calcium phosphate cement composition further comprises an additive selected from the group consisting of an expansive additive, a set retarder, a set accelerator, a surfactant, a fluid loss control additive, a weighting agent, a lightweight additive, a dispersant, an elastic particle, a lost circulation material, a defoaming additive, an extending additive, and any combination thereof.

Assignees

• Karcher Jeffery Dwane
• Brenneis Chad
• Brothers Lance E
• Halliburton Energy Services Inc

Inventors

• Karcher Jeffery Dwane
• Brenneis Chad
• Brothers Lance E

Classifications

• C04B14/18

  Perlite · CPC title

• C04B28/06

  Aluminous cements (monolithic refractories or refractory mortars C04B35/66) · CPC title

• C04B28/00 Primary

  Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements · CPC title

• C04B7/32

  Aluminous cements · CPC title

• C04B28/34

  containing cold phosphate binders · CPC title