Vertebral body replacement or fusion device

Patent metadata

Field	Value
Publication number	US-9549822-B2
Application number	US-201313886900-A
Country	US
Kind code	B2
Filing date	May 3, 2013
Priority date	May 3, 2013
Publication date	Jan 24, 2017
Grant date	Jan 24, 2017

Abstract

The present disclosure relates to a spinal implant or spacer that addresses the variation in anatomy of vertebrae along the spine by having inferior and superior surface angle and convexity variations that are adapted to address the differences in lordosis and endplate surface convexity of the spine. The difference between the convexity of the superior and inferior surface of the spacer increases as the lordotic angle of the spacer increases. The spacers described herein thus provide overall improved fit into vertebral disc space and in some embodiments are even used in the absence of fusion for a prolonged period. The vertebral spacers described herein in some embodiments are used with supplemental internal fixation systems, such as an anchor plate. The interior of the spacer has channels and undercuts to increase graft volume and retention, support bony ingrowth, and bony stability for better secondary and tertiary stabilization.

First claim

What is claimed is:

1. A spinal implant for insertion between adjacent upper and lower vertebral endplates, the spinal implant comprising:
superior and inferior surfaces for contacting the upper and lower endplates respectively with each surface comprising a plurality of surface teeth;
a side wall connecting the superior and inferior surfaces, wherein the side wall comprises an anterior wall and a posterior wall that are connected by a right lateral wall and a left lateral wall, wherein the posterior wall is shorter than the anterior wall such that an angulation between the superior and the inferior surfaces is from about 2 to about 30 degrees;
at least one recessed surface formed in the anterior wall, the recessed surface being adapted to receive an insertion tool; and
vertical through-channels extending through the implant from the superior surface to the inferior surface with at least one vertical strut separating the channels,
wherein a width of the implant is defined as a longitudinal distance between the centers of the right and left lateral walls, a length of the implant is defined as a horizontal distance between the centers of the anterior and posterior walls, and a height of the implant is defined as a vertical distance between the superior and inferior surfaces at an anterior most edge of the implant, the height accounting for a convexity of the superior and inferior surfaces and including one-half of a height of the surface teeth disposed on the superior and inferior surfaces, and
wherein the superior and inferior surfaces are convex having respective radius of curvature values defined in a sagittal plane of the implant, the superior radius of curvature value varies from the inferior radius of curvature value, such that the superior and inferior surfaces have different angulation.

2. The implant of claim 1 , wherein if the angulation is less 6 degrees, then the superior radius and inferior radius are substantially similar to each other.

3. The implant of claim 1 , wherein if the angulation is greater than 6 degrees, then the inferior radius is at least 20% larger than the superior radius.

4. The implant of claim 1 , wherein the width to length ratio of the implant is between 1.35 and 1.25 and the height of the implant is between about 9 mm and 19 mm.

5. The implant of claim 4 , wherein the width is between about 32 mm and 40 mm and wherein the length is between about 25 mm and 34 mm.

6. The implant of claim 4 , wherein the angulation between the superior and inferior surfaces is greater than about 6 degrees, the inferior radius is greater than the superior radius.

7. The implant of claim 6 , wherein the superior and inferior radiuses are between about 85 mm and about 95 mm.

8. The implant of claim 4 , wherein the angulation between the superior and inferior surfaces is about 10 degrees, a ratio of the superior radius to the inferior radius is between about 0.63 and 0.77.

9. The implant of claim 8 , wherein the superior radius is between about 85 mm to 95 mm and the inferior radius is between about 110 mm and 150 mm.

10. The implant of claim 4 , wherein the angulation between the superior and inferior surfaces is about 14 degrees, a ratio of the superior radius to the inferior radius is between about 0.47 and 0.56.

11. The implant of claim 10 , wherein the superior radius is between about 85 mm to 95 mm and the inferior radius is between about 150 mm and 200 mm.

12. The implant of claim 4 wherein the angulation between the superior and inferior surfaces is about 18 degrees, a ratio of the superior radius to the inferior radius is between about 0.38 and 0.42.

13. The implant of claim 12 , wherein the superior radius is between about 85 mm to 95 mm and the inferior radius is between about 200 mm and 250 mm.

14. The implant of claim 1 , wherein the vertical strut comprises a window that provides connection between the two through-channels,
wherein the implant further includes:
at least one opening formed on the recessed surface of the anterior wall, the opening being adapted to receive an insertion tool;
a channel formed adjacent the recessed surface providing connection between the opening and the window; and
a threaded portion located between the at least one opening and the channel.

15. The implant of claim 1 , wherein the through-channels further include undercuts protruding within the through-channels and proximate to the inferior surface.

16. The implant of claim 1 , wherein the anterior wall comprises a middle portion, a first side portion merges into the right lateral wall and a second side portion merges into the left lateral wall, wherein the first and the second portions are curved with equal radius and the middle portion is substantially straight or less curved as compared to the two side portions.

17. The implant of claim 1 , wherein the posterior wall comprises a middle portion, a first side portion merges into the left lateral wall and a second side portion merges into the right lateral wall, wherein the first and the second portions are curved with equal radius and the middle portion is straight or less curved compared to the two side portions.

18. The implant of claim 1 , wherein the posterior wall further comprises superior chamfer and inferior chamfer at the interfaces with the superior surface and the inferior surface respectively.

19. The implant of claim 18 , wherein the superior chamfer and the inferior chamfer on the posterior wall are formed at angles from 30 degrees to 45 degrees.

20. The implant of claim 1 , wherein the recessed surface is a diamond-shaped hexagon and is positioned proximate to a center of the anterior wall, the recessed surface having a longitudinal length that is perpendicular to the lateral walls.

21. The implant of claim 20 , further comprising at least one second diamond-shaped hexagon recess on the anterior and left lateral walls at approximately a 45 degree angle from the center of the anterior wall.

22. A spinal implant, comprising:
a body having a side wall, a superior surface, and an inferior surface, wherein the side wall comprises an anterior wall and a posterior wall that are connected by a right lateral wall and a left lateral wall, wherein the posterior wall is shorter than the anterior wall such that an angulation between the superior and the inferior surfaces is from about 2 to about 30 degrees;
a vertical strut that extends from an interior surface of the right lateral wall to an interior surface of the left lateral wall forming a plurality of vertical through-channels within the body, the vertical through-channels further comprising undercuts that extend inwardly proximate to the inferior surface within the through-channels; and
at least one recessed surface formed in the anterior wall, the recess being adapted to receive an insertion tool,
wherein the superior and inferior surfaces are convex having respective radius of curvature values defined in a sagittal plane of the implant, where the superior radius of curvature value varies from the inferior radius of curvature value, such that the superior and inferior surfaces have different angulation.

23. The implant of claim 22 , wherein if angulation between the superior and inferior surfaces is less than 6 degrees, then the superior radius and inferior radius are substantially similar to each other.

24. The implant of claim 22 , wherein the angulation between the superior and inferior surfaces is greater than 6

Assignees

• Depuy Synthes Products Inc

Inventors

• Wimberley David
• Cain Christopher
• Gfeller Andreas
• Schoenly Jared
• Yohe Frank
• Evans David
• Dittmann Dirk
• Bass Jayr

Classifications

• A61F2002/30593

  hollow · CPC title

• A61F2002/3008

  radio-opaque, e.g. radio-opaque markers · CPC title

• A61F2002/30176

  V-shaped · CPC title

• A61F2002/30487

  Circumferential cooperating grooves and beads on cooperating lateral surfaces of a mainly longitudinal connection · CPC title

• A61F2310/00023

  Titanium or titanium-based alloys, e.g. Ti-Ni alloys · CPC title