Insulating roof support assembly, a method of installing such roof support assembly and an insulating roof construction

Patent metadata

Field	Value
Publication number	US-9546480-B2
Application number	US-201414896490-A
Country	US
Kind code	B2
Filing date	May 28, 2014
Priority date	Jun 7, 2013
Publication date	Jan 17, 2017
Grant date	Jan 17, 2017

Abstract

The present invention concerns an insulating roof support assembly for a roof structure comprising a plurality roof elongated rafters spaced apart in a predetermined distance with insulation boards therebetween, wherein elongated mineral wool fiber insulation elements are provided on the top of each of the elongated roof rafters and elongated wooden elements on top of said insulation elements with at least one impermeable membrane between at least two neighbouring insulation elements sandwiched between the wooden elements and the insulation elements.

First claim

The invention claimed is:

1. An insulating roof support assembly for a roof structure, comprising:
a plurality of roof elongated rafters spaced apart by a predetermined distance; with
insulation boards disposed between the plurality of roof elongated rafters;
an elongated insulation element disposed on top of each of the elongated roof rafters, the elongated insulation elements each having a width that is the same as a width of the elongated roof rafters and parallel thereto;
elongated wooden elements disposed on top of said insulation elements;
at least one flexible membrane for waterproofing extending between at least two of said insulation elements, the at least one flexible membrane being sandwiched between the wooden elements and the insulation elements.

2. The insulating roof support assembly for a roof structure according to claim 1 , wherein the insulation boards have a total thickness that is the same as the combined thickness of the elongated roof rafters and the elongated insulation element.

3. The insulating roof support assembly according to claim 1 , wherein the elongated insulation elements provide a compression strength at 10% strain (CS(10)) in the range of 15 kPa to 30 kPa.

4. The insulating roof support assembly according to claim 1 , wherein
the membrane provides a specific variable diffusion-equivalent air layer thickness (sd-value) of 0.01 m.

5. The insulating roof support assembly according to claim 1 , wherein the wooden elements, the at least one membrane and the elongated insulation elements are mounted to the elongated rafters by a plurality of fastening members.

6. The insulating roof support assembly according to claim 1 , wherein the elongated insulation elements are made from mineral wool fiber material.

7. The insulating roof support assembly according to claim 6 , wherein the mineral wool fiber insulation elements have a density of 70 kg/m 3 to 100 kg/m 3 .

8. The insulating roof support assembly according to claim 6 , wherein the Lambda declared values are:
approx. 0.12 W/mK for the roof rafters;
approx. 0.034 W/mK for the spacer elements; and
approx. 0.034 W/mK for the insulation boards.

9. The insulating roof support assembly according to claim 1 , wherein the roof structure is an inclined roof.

10. The insulating roof construction for buildings comprising a roof support assembly according to claim 1 .

11. The roof construction according to claim 10 , which has a total U-value of ≦0.12 W/m 2 K.

12. The insulating roof construction according to claim 10 , wherein one or more insulation boards are provided in a space between the rafters.

13. The insulating roof support assembly for a roof structure according to claim 1 , wherein the elongated insulation boards are further disposed between the elongated insulation elements.

14. The insulating roof support assembly for a roof structure according to claim 1 , wherein the insulation elements have a density greater than a density of the insulation boards.

15. A method of installing an insulating roof support assembly, said method comprising the steps of:
on a plurality of roof elongated rafters spaced apart by a predetermined distance, providing an elongated insulation element on top of each of the elongated roof rafters, the elongated insulation elements each having a width that is the same as a width of the elongated roof rafters and parallel thereto; and
providing elongated wooden elements on top of said insulation elements with at least one membrane extending between at least two neighboring insulation elements and sandwiched between the wooden elements and the insulation elements.

16. The method according to claim 15 , further comprising mounting the elongated insulation elements on the top of the rafters off-site.

17. The method according to claim 9 , further comprising mounting the support roof assembly on the roof rafters for refurbishment of an existing roof construction.

Assignees

• Rockwool Int

Inventors

• Jakobsen Klavs Koefoed
• Riis Preben

Classifications

• E04D13/1612

  the roof structure comprising a supporting framework of roof purlins or rafters · CPC title

• E04D3/36 Primary

  Connecting; Fastening · CPC title

• E04B7/022

  consisting of a plurality of parallel similar trusses or portal frames · CPC title

• E04B1/665 Primary

  Sheets or foils impervious to water and water vapor · CPC title

• E04D13/1681

  Insulating of pre-existing roofs with or without ventilating arrangements · CPC title