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US-12179354-B2 · Dec 31, 2024 · US
US9546010B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-9546010-B2 |
| Application number | US-201113978700-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 27, 2011 |
| Priority date | Oct 27, 2011 |
| Publication date | Jan 17, 2017 |
| Grant date | Jan 17, 2017 |
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Various embodiments of exhaust valves are described. In an example, an exhaust valve assembly includes a valve body having a cylinder, a piston disposed within the cylinder, and a sealing material disposed within a trough at the bottom of the cylinder. The selection of the sealing material may be based on an operational temperature that is above a melting point of the sealing material.
Opening claim text (preview).
The invention claimed is: 1. A method, comprising: placing a raw material in a container comprising an opening; removably coupling the opening in the container with an exhaust valve assembly comprising: a valve body comprising a cylinder and a trough disposed within the cylinder along a bottom portion of the valve body; a piston slideably engaged within the cylinder, wherein at least a portion of the piston is configured to reside within the trough when the piston is in a resting position; and a piston sealing material disposed within the trough, wherein the piston sealing material has a melting point below a first operational temperature; heating the container holding the raw material to generate an exhaust gas, wherein the exhaust gas passes through the opening, elevates the piston, and melts the piston sealing material; and allowing the container to cool to cease generation of exhaust gas, wherein a decrease in exhaust gas pressure allows the piston to return to the resting position, and wherein the piston sealing material solidifies as the container cools, thereby creating an air-tight seal. 2. The method of claim 1 , further comprising removing the exhaust valve assembly from the opening of the container. 3. The method of claim 1 , wherein the raw material is lithium iron phosphate. 4. The method of claim 3 , wherein the first operational temperature is based on an exhaust gas temperature for a lithium iron phosphate pre-sintering process. 5. The method of claim 1 , wherein the first operational temperature is between 200° C. and 400° C. 6. The method of claim 1 , wherein the first operational temperature is between 200° C. and 500° C. 7. The method of claim 1 , wherein the first operational temperature is between 300° C. and 400° C. 8. The method of claim 1 , wherein the first operational temperature is between 300° C. and 500° C. 9. The method of claim 1 , wherein the exhaust valve assembly is removably coupled to the opening of the container by screwing a threaded surface on an outer periphery of the valve body into a receptive threaded surface disposed along an inner periphery of the opening of the container, and wherein a thread sealing material is compressed between the threaded surfaces of the valve body and the opening of the container. 10. The method of claim 9 , wherein the thread sealing material comprises a powdery mixed metallic material. 11. The method of claim 10 , further comprising forming the thread sealing material into a shaped wire band. 12. The method of claim 1 , further comprising positioning a retention plate within the valve body above the piston. 13. The method of claim 1 , wherein the piston comprises a high temperature resistant ceramic material. 14. The method of claim 1 , wherein the valve body further comprises a spring configured to exert a downward force on the piston.
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