Gel lubricant, rolling bearing, pivot assembly bearing, and hard disk drive

Patent metadata

Field	Value
Publication number	US-9541135-B2
Application number	US-201414323573-A
Country	US
Kind code	B2
Filing date	Jul 3, 2014
Priority date	Jul 23, 2013
Publication date	Jan 10, 2017
Grant date	Jan 10, 2017

Abstract

There is provided a gel lubricant including: a base oil containing an ester synthetic oil and a synthetic hydrocarbon oil in which the mass ratio (X:Y) of the ester synthetic oil (X) to the synthetic hydrocarbon oil (Y) is in the range of 35:65 to 75:25; and a gelatinizer which contains two kinds of styrene block copolymers and is included in the gel lubricant in an amount of 1.5% by mass to 10% by mass.

First claim

What is claimed is:

1. A gel lubricant comprising:
a base oil containing an ester synthetic oil and a synthetic hydrocarbon oil in which a mass ratio (X:Y) of the ester synthetic oil (X) to the synthetic hydrocarbon oil (Y) is in the range of 35:65 to 75:25; and
a gelatinizer consisting of two kinds of styrene block copolymers and being included in the gel lubricant in an amount of 1.5% by mass to 10% by mass in relation to total mass of the gel lubricant,
wherein the two kinds of styrene block copolymers are selected from the group consisting of styrene-(ethylene/propylene)-styrene block copolymer, styrene-(ethylene-ethylene/propylene)-styrene block copolymer, styrene-(ethylene/propylene) block copolymer, and styrene-(ethylene/butylene)-styrene block copolymer, and
wherein the base oil is in a gel state.

2. The gel lubricant according to claim 1 , wherein the two kinds of styrene block copolymers are composed of a first styrene block copolymer and a second styrene block copolymer, and a mass ratio (m:n) of the first styrene block copolymer (m) to the second styrene block copolymer (n) is in the range of 80:20 to 20:80.

3. The gel lubricant according to claim 1 , wherein the ester synthetic oil is at least one selected from the group consisting of trioctyl trimellitate, pentaerythritol fatty acid ester, and tetraoctyl pyromellitate, and the synthetic hydrocarbon oil is poly-α-olefin or alkyl naphthalene.

4. The gel lubricant according to claim 1 , wherein the mass ratio (X:Y) of the ester synthetic oil (X) to the synthetic hydrocarbon oil (Y) is in the range of 40:60 to 70:30, and the gelatinizer is contained in the gel lubricant in an amount of 2% by mass to 9% by mass.

5. The gel lubricant according to claim 1 , wherein the two kinds of styrene block copolymers are styrene-(ethylene/propylene)-styrene block copolymer and styrene-(ethylene-ethylene/propylene)-styrene block copolymer.

6. The gel lubricant according to claim 1 , wherein the ester synthetic oil is trioctyl trimellitate and the synthetic hydrocarbon oil is poly-α-olefin.

7. The gel lubricant according to claim 1 , further comprising an extreme pressure additive.

8. The gel lubricant according to claim 1 , wherein the gel lubricant does not contain a thickener.

9. The gel lubricant according to claim 1 , wherein the base oil is included in the gel lubricant in an amount of 85% by mass to 98% by mass.

10. A gel lubricant comprising:
a base oil containing an ester synthetic oil and a synthetic hydrocarbon oil in which a mass ratio (Y) of the ester synthetic oil (X) to the synthetic hydrocarbon oil (Y) is in the range of 40:60 to 70:30; and
a gelatinizer consisting of two kinds of styrene block copolymers and being included in the gel lubricant in an amount of 1.5% by mass to 10% by mass in relation to total mass of the gel lubricant,
wherein the ester synthetic oil is trioctyl trimellitate and the synthetic hydrocarbon oil is poly-α-olefin;
the two kinds of styrene block copolymers are composed of styrene-(ethylene/propylene)-styrene block copolymer as a first styrene block copolymer and styrene-(ethylene-ethylene/propylene)-styrene block copolymer as a second styrene block copolymer; and
a mass ratio (m:n) of the first styrene block copolymer (m) to the second styrene block copolymer (n) is in the range of 80:20 to 20:80.

11. A rolling bearing comprising:
an outer race;
an inner race which is arranged coaxially with the outer race on an inner circumferential side of the outer race;
a plurality of rolling elements disposed between the outer race and the inner race;
a retainer retaining the rolling elements; and
the gel lubricant as defined in claim 1 which is filled between the outer race and the inner race.

12. The rolling bearing according to claim 11 , wherein a plurality of pockets for holding the rolling elements are formed in the retainer, and a lubricant retaining portion for retaining the gel lubricant is provided between the adjacent pockets.

13. The rolling bearing according to claim 12 , wherein the lubricant retaining portion is provided with a recess or a protrusion.

14. The rolling bearing according to claim 12 , wherein a circumferential wall is provided around the lubricant retaining portion.

15. A pivot assembly bearing comprising the rolling bearing as defined in claim 11 .

16. A hard disk drive comprising the pivot assembly bearing as defined in claim 15 .

Assignees

• Minebea Co Ltd

Inventors

• Tsuna Motojiro

Classifications

• C10N2020/02

  Viscosity; Viscosity index · CPC title

• C10M2215/223

  Five-membered rings containing nitrogen and carbon only · CPC title

• C10N2050/10

  semi-solid; greasy · CPC title

• C10M2207/2835

  used as base material · CPC title

• C10M169/041

  the additives being macromolecular compounds only · CPC title