Conveyor device for conveying food

Patent metadata

Field	Value
Publication number	US-9540176-B2
Application number	US-201314758075-A
Country	US
Kind code	B2
Filing date	Dec 19, 2013
Priority date	Dec 27, 2012
Publication date	Jan 10, 2017
Grant date	Jan 10, 2017

Abstract

A conveyor device for food includes bar members coupled with coupling members to form a conveyor belt. A guide rail supports the belt, and a sprocket meshes with tooth-shaped portions formed on the coupling members. Each coupling members includes a metallic insert member. A wear resistant resin member incorporating the metallic insert member has a bent shape with an interior space(s), both end portions coupled to a first bar member, and a pair of slotted holes in which a second bar member which is adjacent to the first bar member is loosely fitted. Wear resistant resin members form tooth-shaped portions and slide surfaces which slide on the guide rail. Meshing portion of the sprocket which meshes with the tooth-shaped portions is formed of wear resistant resin. Contact pressure and friction in a slide portion between the belt and the slide portion is prevented from increasing in low temperature environments.

First claim

The invention claimed is:

1. A conveyor device for conveying food which processes food while conveying the food with a spiral conveyor belt disposed in a vertical direction in a closed space, the conveyor device comprising:
bar members which are arranged in parallel to form the conveyor belt;
coupling members which are fixed to both ends of each of the bar members and couple the bar members with each other;
a guide rail which slidably supports the conveyor belt including the bar members; and
a sprocket which meshes with tooth-shaped portions formed on the coupling members, wherein
each of the coupling members includes a metallic insert member and a wear resistant resin member incorporating the metallic insert member, has a bent shape with an interior space, has both end portions coupled to a first bar member, and has a pair of slotted holes in which a second bar member which is adjacent to the first bar member is loosely fitted,
each wear resistant resin member forms the tooth-shaped portion as well as a pair of slide surfaces disposed to be vertically symmetrical with respect to the bar members such that one of the pair of the slide surfaces slides on the guide rail, and
a meshing portion of the sprocket which meshes with the tooth-shaped portions is formed of a wear resistant resin.

2. The conveyor device for conveying food according to claim 1 , wherein
each metallic insert member includes a strip-shaped metal plate having a bent shape with an interior space,
first and second holes in which the first bar member is tightly fitted are respectively formed at both end portions of the metallic insert member, and
a pair of slotted holes in which the second bar member is loosely fitted are formed from the both end portions toward a top portion of the metallic insert member.

3. The conveyor device for conveying food according to claim 1 , wherein the tooth-shaped portions are each formed on one of the both end portions of each coupling member so as to face outward from the conveyor belt including the bar members.

4. The conveyor device for conveying food according to claim 1 , wherein
each wear resistant resin member includes a guide portion protruding toward the guide rail on an outer side of each of the slide surfaces,
each guide portion includes a guide surface which is configured to be in slidable contact with a side surface of the guide rail, and
the guide surface is provided as a pair of guide surfaces disposed to be vertically symmetrical with respect to the bar members such that one of the pair of the guide surfaces is in contact with the side surface of the guide rail.

5. The conveyor device for conveying food according to claim 4 , wherein
an upper edge of the guide rail is covered with a cover made of a wear resistant resin, and
the cover made of the wear resistant resin is in slidable contact with the slide surfaces and the guide surfaces.

6. The conveyor device for conveying food according to claim 1 , wherein
each coupling member has a shape such that a width of the coupling member gradually increases from the both end portions toward the top portion to have a wedge shape, and
the top portion of each coupling member is configured to be capable of entering the interior space of adjacent one of the coupling members.

7. The conveyor device for conveying food according to claim 1 , wherein
each coupling member includes:
a first parallel section disposed at the top portion, the first parallel section having parallel outer surfaces; and
a second parallel section disposed on a portion including the both end portions and excluding the top portion, the second parallel section having parallel outer surfaces and a width larger than that of the first parallel section, and

the second parallel section has parallel inner surfaces and forms the interior space into which the first parallel section is able to enter.

8. The conveyor device for conveying food according to claim 2 , wherein
each metallic insert member includes a turning back portion disposed on at least one of the both end portions, the turning back portion turning back from an outer side of the at least one of the both end portions toward the top portion, and
the turning back portion includes a third hole in which the first bar member is tightly fitted.

9. The conveyor device for conveying food according to claim 1 , wherein
the spiral conveyor belt includes an endless conveyor belt including a return path in which the spiral conveyor belt is reversed at a terminating end portion of the spiral conveyor belt to return to a starting end portion of the spiral conveyor belt,
the guide rail is disposed over an entire length of the endless conveyor belt, and
the conveyor device includes:
a tension adjustment mechanism which is disposed in a path of the endless conveyor belt and adjusts tension of the endless conveyor belt; and
a conveyance mechanism including the sprocket and a driving device for the sprocket.

10. The conveyor device for conveying food according to claim 9 , wherein
the endless conveyor belt includes:
an inlet path which is disposed in a horizontal direction;
a spiral ascending path which has a lower end portion coupled to the inlet path and spirally ascends towards a downstream side in a conveyance direction;
a turning back path turning back from an upper most portion of the spiral ascending path;
a spiral descending path coupled to the turning back path and disposed so that stages of the spiral ascending path and stages of the spiral descending path are arranged alternately, the spiral descending path spirally descending;
an outlet path which is coupled to a lower most portion of the spiral descending path and is disposed in the horizontal direction; and
the return path which turns back at an end of the outlet path toward a lower part of the outlet path and continues to an end of the inlet path.

Assignees

• Maekawa Seisakusho Kk

Inventors

• Matsuzaki Tomohiko
• Ishikura Kou
• Chimura Takeshi
• Fujita Shuichi
• Kishi Takayuki
• Sekino Akira

Classifications

• B65G21/18

  in three-dimensionally curved paths · CPC title

• B65G17/086

  specially adapted to follow a curved path (for individual load carriers B65G17/22) · CPC title

• B65G23/06

  with projections engaging abutments on belts or chains, e.g. sprocket wheels · CPC title

• B65G17/063 Primary

  the load carrying surface being formed by profiles, rods, bars, rollers or the like attached to more than one traction element (B65G17/24 takes precedence) · CPC title

• B65G23/44

  Belt or chain tensioning arrangements · CPC title