Stackable receptacle for the shipment of goods

Patent metadata

Field	Value
Publication number	US-9540132-B1
Application number	US-201615254380-A
Country	US
Kind code	B1
Filing date	Sep 1, 2016
Priority date	Sep 18, 2015
Publication date	Jan 10, 2017
Grant date	Jan 10, 2017

Abstract

Embodiments of a reusable stackable shipping box are provided herein. The reusable stackable shipping box may be reused and cleaned without causing harm to the integrity of the box. In addition, the box is slightly tapered in shape such that the box may be stacked upon and within other boxes for ease in shipping and organization.

First claim

What is claimed is:

1. A receptacle for the shipment of goods, the receptacle comprising:
a front face comprising a front handle opening;
a front flap comprising a front support slot, the front flap attached to the front face along an edge of the front face;
a first side face having first support slots formed therein, the first side face attached to the front face;
a first segment attached to the first side face along an edge of the first side face;
a first flap attached to the first segment along an edge of the first segment, the first flap comprising second support tabs formed along a first edge of the first flap, a front support tab formed along a second edge of the first flap, and a rear support tab formed along a third edge of the first flap;
a rear face comprising a rear handle opening, the rear face attached to the first side face;
a rear flap attached along an edge of the rear face, the rear flap having a rear support slot formed therein;
a second side face attached to the rear face;
a second segment attached to the second side face along an edge of the second side face;
a second flap attached to the second segment along an edge of the second segment, wherein the second flap comprises second support slots and first support tabs;
wherein the first support tabs are configured for insertion into the first support slots, the second support tabs are configured for insertion into the second support slots, and wherein the front support tab is configured for insertion into the front support slot, and the rear support tab is configured for insertion into the rear support slot.

2. The receptacle of claim 1 , wherein the first segment and second segments are attached to the first and second side faces respectively so as to fold along the edges of the first and second side faces to which the first and second segments are attached.

3. The receptacle of claim 2 , wherein the first segment and second segments are attached to the first and second side flaps respectively so as to fold along the edges of the first and second side flaps to which the first and second segments are attached.

4. The receptacle of claim 3 , wherein the first and second segments are folded along the edge of the first and second side faces to which the first and second segments are attached through an angle of about 180° such that the first and second segments are substantially parallel to and substantially flush with the first and second side faces, respectively.

5. The receptacle of claim 3 , wherein the first and segments are folded along the edge of the first and second side flaps to which the first and second segments are attached so as to form an angle of about 90° degrees between the first and second segments and the first and second side flaps.

6. The receptacle of claim 5 , wherein the first and second side flaps form a platform extending in a direction generally perpendicular to the first and second side faces.

7. The receptacle of claim 1 wherein:
the first side face has a plurality of third support slots formed therein;
the second side face has a plurality of fourth support slots formed therein;
the front flap has a plurality of third support tabs formed thereon; and
the rear flap has a plurality of fourth support tabs formed thereon;
wherein at least one of the plurality of third support tabs is configured for insertion into one of the plurality of third support slots and at least another one of the plurality of third support tabs is configured for insertion to one of the plurality of fourth support slots; and
wherein at least one of the plurality of fourth support tabs is configured for insertion into one of the plurality of third support slots and at least another one of the plurality of fourth support tabs is configured for insertion to one of the plurality of fourth support slots.

8. The receptacle of claim 1 wherein the front face, rear face, and the first and second side faces comprise at least one linerboard, and wherein a water-resistant material is applied to the at least one linerboard.

9. The receptacle of claim 1 , wherein the front and rear faces are each tapered from a first dimension to a second dimension along a width of the front and rear faces.

10. The receptacle of claim 9 wherein the edge of the front face to which the front flap is attached corresponds to the first dimension, and is larger than the dimension of an edge of the front face opposite the edge of the front face to which the front flap is attached, and wherein the edge of the rear face to which the rear flap is attached corresponds to the first dimension, and is larger than the dimension of an edge of the rear face opposite the edge of the rear face to which the rear flap is attached.

11. The receptacle of claim 1 , wherein the first side face and the second side faces are each tapered from a first dimension to a second dimension.

12. The receptacle of claim 11 , wherein the first dimension of the first side face corresponds to a top section of the first side face proximate the first segment and the second dimension of the first side face corresponds is proximate the second bottom fold, and wherein the first dimension of the second side face corresponds to a top section of the second side face proximate the second segment and the second dimension of the second side face is proximate the fourth bottom fold.

13. The receptacle of claim 1 , further comprising a removable divider insertable into the receptacle to divide an interior volume of the receptacle into at least two sections.

14. The receptacle of claim 13 , wherein the divider comprises a vertical portion and a horizontal portion, the horizontal portion having a support portion extending from the horizontal portion to a bottom surface of the receptacle, the support portion forming a shelf, thereby forming three sections within an internal volume of the receptacle.

15. The receptacle of claim 1 wherein the second side flap comprises a finger slot formed therein.

16. A method for assembling a receptacle comprising:
providing a receptacle comprising:
a front face comprising a front handle opening;
a front flap comprising a front support slot, the front flap attached to the front face along an edge of the front face;
a first side face having first support slots formed therein, the first side face attached to the front face;
a first segment attached to the first side face along an edge of the first side face;
a first flap attached to the first segment along an edge of the first segment, the first flap comprising second support tabs formed along a first edge of the first flap, a front support tab formed along a second edge of the first flap, and a rear support tab formed along a third edge of the first flap;
a rear face comprising a rear handle opening, the rear face attached to the first side face;
a rear flap attached along an edge of the rear face, the rear flap having a rear support slot formed therein;
a second side face attached to the rear face;
a second segment attached to the second side face along an edge of the second side face;
a second flap attached to the second segment along an edge of the second segment, wherein the second flap comprises second support slots and first support tabs;

folding the front flap along the edge along a score line corresponding to the edge of the front face to which the front flap is attached;
folding the second segment along a score line corresponding to the edge of the second side face to which the second segment is attached such that at least a portion of a first planar surface of the second segment contacts a s

Assignees

• United States Postal Service

Inventors

• Lee Jim E

Classifications

• B65D5/48024

  inserted · CPC title

• B65D5/0245

  with end closures formed by inward folding of flaps, to form a sunken or hollow end wall, e.g. for the packaging of books (internal supporting elements B65D5/50) · CPC title

• B65D5/14

  with inset end closures · CPC title

• B65D5/0281 Primary

  the tubular body presenting double or multiple walls (for thermal insulating purposes B65D81/3853) · CPC title

• B65D5/10

  with end closures formed by inward-folding of self-locking flaps hinged to tubular body · CPC title