Electric vehicle thermal management system with series and parallel structure

Patent metadata

Field	Value
Publication number	US-9539877-B2
Application number	US-201514967370-A
Country	US
Kind code	B2
Filing date	Dec 14, 2015
Priority date	Mar 16, 2015
Publication date	Jan 10, 2017
Grant date	Jan 10, 2017

Abstract

Electric vehicle thermal management systems and electric vehicles using the thermal management system, are disclosed. A passenger cabin is heated by the heat dissipated from a battery and/or a motor. A cooling circuit in the management system fluidly connects the battery, the motor and a first radiator in series. The first radiator provides a heat source to the passenger cabin by means of the heat dissipated from the battery and/or the electric motor. Under certain conditions, the electric motor is selectively separated from the cooling circuit, so that when the passenger cabin needs to be heated, the thermal management system can provide heat to the passenger cabin without affecting the heat dissipation of the battery.

First claim

What is claimed is:

1. An electric vehicle thermal management system for heating a passenger cabin of an electric vehicle by means of heat absorbed from at least a battery and an electric motor of the electric vehicle, comprising:
a battery temperature sensor configured to detect a battery temperature of the battery;
a first radiator;
a cooling circuit for circulating cooling liquid, such that the cooling liquid in the cooling circuit cools at least one of the battery and the electric motor by absorbing heat from the at least one of the battery and the electric motor;
one or more switching devices configured to switch the cooling circuit to different configurations such that
in a first configuration, the electric motor, the battery and the first radiator are fluidly connected in series through the cooling circuit such that the first radiator dissipates heat absorbed from the battery and the electric motor into the vehicle; and
in a second configuration, the battery and radiator, but not the electric motor, are fluidly connected in series through the cooling circuit such that the first radiator dissipates heat absorbed from the battery but not from the electric motor into the vehicle; and

a controller configured to
effectuate the cooling circuit being configured from the first configuration to the second configuration via the one or more switching devices in response to the battery sensor detecting the battery temperature is above a first threshold temperature.

2. The system of claim 1 , further comprising:
a second radiator; and, wherein
the one or more switch devices are further configured to switch the cooling circuit to a third configuration such that the electric motor, the battery and the second radiator, but not the first radiator, are fluidly connected in series through the cooling circuit such that the second radiator dissipates heat from the battery and the electric motor out of the vehicle; and
the control is further configured to switch the cooling circuit from the third configuration to the first configuration in response to receiving an instruction from a user indicating additional heat is need in the cabin of the vehicle.

3. The system of claim 1 , further comprising:
a motor temperature sensor configured to detect a motor temperature of the electrical vehicle; and wherein
the controller is further configured to effectuate the cooling circuit being configured from the second configuration to the first configuration via the one or more switching devices in response to the battery temperature being lower than the first threshold temperature and the electric motor temperature being lower than a second threshold temperature.

4. The system of claim 3 , wherein:
when the first radiator is separated from said cooling circuit, the motor and the battery are at least one of connected in said cooling circuit or respectively connected in different cooling circuits.

5. The system of claim 1 , wherein:
the cooling circuit comprises:
a first part path fluidly connecting the battery and the first radiator, wherein the first part path is provided with a first part path inlet for the inflow of the cooling liquid and a first part path outlet for the outflow of the cooling liquid,
a second part path fluidly connecting the electric motor, wherein the second part path is provided with a second part path inlet for the inflow of the cooling liquid and a second part path outlet for the outflow of the cooling liquid and, wherein

the one or more switching device are configured to:
connect the first part path outlet with the second part path inlet and connect the second part path outlet with the first part path inlet at the first state, so as to fluidly connect the battery, the electric motor and the first radiator in series; and
connect the first part path outlet with the first part path inlet at the second state, so as to separate the electric motor from said cooling circuit.

6. The system of claim 5 , wherein the one or more switching devices are configured to connect the second part path outlet with the second part path inlet at the second state, so that the electric motor is connected to another cooling circuit independent from said cooling circuit.

7. The system of claim 6 , further comprising:
a refrigerator for exchanging heat with the first part path;
the refrigerator is selectively separated from the first part path according to the temperature of the battery.

8. The system of claim 6 , further comprising:
a heater, wherein the heater is connected in the first part path; and, wherein
the controller is further configured to control the start or stop of the heater.

9. The system of claim 5 , further comprising:
a refrigerator for exchanging heat with the first part path;
the refrigerator is selectively separated from the first part path according to the temperature of the battery.

10. The system of claim 5 , further comprising:
a heater, wherein the heater is connected in the first part path; and, wherein
the control device is configured to control the heater to start or stop.

11. The system of claim 1 , further comprising:
a cooling liquid source connecting with the cooling circuit for supplementing cooling liquid to the cooling circuit.

12. An electric vehicle, comprising:
a passenger cabin;
a battery;
an electric motor configured to be powered by the battery; and
a thermal management system configured for heating the passenger cabin by means of heat absorbed from at least one of the battery and the electric motor, the thermal management system including
a cooling circuit for circulating cooling liquid, such that the cooling liquid in the cooling circuit cools at least one of the battery and the electric motor by absorbing heat from the at least one of the battery and the electric motor;
one or more switching devices configured to switch the cooling circuit to different configurations such that
in a first configuration, the electric motor, the battery and the first radiator are fluidly connected in series through the cooling circuit such that the first radiator dissipates heat absorbed from the battery and the electric motor into the vehicle; and
in a second configuration, the battery and radiator, but not the electric motor, are fluidly connected in series through the cooling circuit such that the first radiator dissipates heat absorbed from the battery but not from the electric motor into the vehicle; and

a controller configured to
effectuate the cooling circuit being configured from the first configuration to the second configuration via the one or more switching devices in response to the battery sensor detecting the battery temperature is above a first threshold temperature.

13. The vehicle of claim 12 , wherein:
the cooling circuit comprises:
a first part path fluidly connecting the battery and the first radiator, wherein the first part path is provided with a first part path inlet for the inflow of the cooling liquid and a first part path outlet for the outflow of the cooling liquid,
a second part path fluidly connecting the electric motor, wherein the second part path is provided with a second part path inlet for the inflow of the cooling liquid and a second part path outlet for the outflow of the cooling liquid,

the thermal management one or more a switching device configured to:
connect the first part path outlet with the second part path inlet and connect the second part path outlet with the first part path inlet at the first state, so as to fluidly connect the battery, the electric motor and the first radiator in series; and
connect the first part path outlet with the first pa

Assignees

• Thunder Power Hong Kong Ltd

Inventors

• Cheng Ming-Chieh

Classifications

• B60L50/60

  using power supplied by batteries (in combination with fuel cells B60L50/75) · CPC title

• H01M10/625

  Vehicles · CPC title

• H01M10/615

  Heating or keeping warm · CPC title

• B60L58/26

  by cooling · CPC title

• H01M10/6569

  Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation (heat pipes H01M10/6552) · CPC title